Oximeter sensor assembly with integral cable

• US 4,964,408 A
• Filed: 04/29/1988
• Issued: 10/23/1990
• Est. Priority Date: 04/29/1988
• Status: Expired due to Term

• Current Assignee: Masimo Corporation
• Original Assignee: Thor Technology Corp.
• Inventors: Polczynski, Mark H., Hink, Karl M.
• Primary Examiner(s): Cohen, Lee S.
• Assistant Examiner(s): Hanley, John C.
• Application Number:
  US07/188,217
• Time in Patent Office: 907 Days
• Field of Search: 128/633, 128/665, 128/666
• US Class Current: 600/344
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions
• CPC Class Codes: H05K 1/189 characterised by the use of a flexible or folded printed circuit H05K3/326 takes precedence
• CPC Class Codes: H05K 2201/0715 provided by an outer layer of PCB
• CPC Class Codes: H05K 2201/10106 Light emitting diode [LED]
• CPC Class Codes: H05K 2201/10151 Sensor
• CPC Class Codes: H05K 2201/10651 Component having two leads, e.g. resistor, capacitor
• CPC Class Codes: H05K 3/3421 Leaded components

Abstract

An oximeter sensor assembly (40) includes a thin elongated flexible sheet-like strip (42) having an integral end portion (44) flexibly wrapping at least partially around a human body part (26), a plurality of electrical conductors (46-50) on the strip, and light emitting and receiving electrical components (28a, 30a) mounted on the strip on the end portion and electrically connected to the conductors. Flexible conductive encompassing shielding layers (62, 66) are also provided, together with outer insulating layers (61, 67). Connection adapter structure (94) is also provided.

Claims

1. An oximeter sensor assembly with integral cable comprising:

a first layer comprising a thin elongated flexible sheet-like electrically insulating strip;

a second layer on said first layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a third layer on said second layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a fourth layer on said third layer and comprising a plurality of electrical conductors;

a fifth layer on said fourth layer and comprising thin elongated flexible sheet-like electrically insulating strip;

a sixth layer on said fifth layer and comprising thin elongated flexible sheet-like electrically conductive strip;

a seventh layer on said sixth layer and comprising thin elongated flexible sheet-like electrically insulating strip;

said third layer having a flexible end portion for flexibly wrapping at least partially around a human body part;

a light emitting electrical component and a light receiving electrical component mounted on said third layer at said end portion and electrically connected to respective said conductors, said light emitting electrical component emitting light capable of passing through a human body part, said light receiving electrical component receiving said light, wherein;

said first and seventh layers have lateral widths greater than said second and sixth layers and extend laterally beyond said second and sixth layers;

said first and seventh layers engage each other along their laterally outward edges;

said second and sixth layers have lateral widths greater than said third and fifth layers and extend laterally beyond said third and fifth layers;

said second and sixth layers engage each other along their laterally outward edges and provide electromagnetic interference shielding of said conductors;

said third and fifth layers extend laterally beyond the lateral extent of said conductors;

said third and fifth layers engage each other along their laterally outward edges;

said third and fifth layers have an aligned gap therein having lateral right and left sides and separating one or more said conductors on the lateral right side of said gap, and one or more said conductors on the lateral left side of said gap, and wherein said second and sixth layers engage each other in electrical contact in said gap in addition to engagement of said second and sixth layers along their laterally outward edges, such that the electromagnetic interference shield provided by said second and sixth layers extends around all said conductors and also has a portion extending around and shielding said conductors on said lateral right side of said gap and also has another portion extending around and shielding said conductors on said lateral left side of said gap.

2. The invention according to claim 1 wherein:

said third and fifth layers each have left and right portions laterally separated by said gap;

said right portions of said third and fifth layers extend laterally rightwardly beyond the lateral extent of said conductors on said lateral right side of said gap;

said right portions of said third and fifth layers engage each other along their laterally outward right edges;

said left portions of said third and fifth layers extend laterally leftwardly beyond the lateral extent of said conductors on said lateral left side of said gap;

said left portions of said third and fifth layers engage each other along their laterally outward left edges.

3. An oximeter sensor assembly with integral cable comprising:

a first layer comprising a thin elongated flexible sheet-like electrically insulating strip;

a second layer on said first layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a third layer on said second layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a fourth layer on said third layer and comprising a plurality of electrical conductors;

a fifth layer on said fourth layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a sixth layer on said fifth layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a seventh layer on said sixth layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

said third layer having a flexible end portion for flexibly wrapping at least partially around a human body part;

a light emitting electrical component and a light receiving electrical component mounted on said third layer at said end portion and electrically connected to respective said conductors, said light emitting electrical component emitting light capable of passing through a human body part, said light receiving electrical component receiving said light, wherein;

said first and seventh layers have lateral width greater than said second and sixth layers and extend laterally beyond said second and sixth layers;

said first and seventh layers engage each other along their laterally outward edges;

said second and sixth layers have lateral widths greater than said third and fifth layers and extend laterally beyond said third and fifth layers;

said second and sixth layers engage each other along their laterally outward edges and provide electromagnetic interference shielding of said conductors;

said third and fifth layers extend laterally beyond the lateral extent of said conductors;

said third and fifth layers engage each other along their laterally outward edges;

wherein said fifth layer has a gap therein having lateral right and left sides and separating one or more said conductors on the lateral right side of said gap, and one or more said conductors on the lateral left side of said gap, and comprising a conductor in said gap and contacted by said sixth layer thereabove, such that said last mentioned conductor is electrically connected to both said second and sixth layers and provides a shield connection to the electromagnetic interference shield provided by said second and sixth layers.

4. The invention according to claim 3 wherein:

said fifth layer has right and left portions laterally separated by said gap;

said third layer is continuous and extends beneath each of said conductors including said conductor in said gap;

said third and fifth layers extend laterally outwardly beyond the lateral extent of said conductors and engage each other along their laterally outward edges and also engage each other adjacent said gap.