Composite sheet material for electromagnetic radiation shielding

• US 4,965,408 A
• Filed: 02/01/1989
• Issued: 10/23/1990
• Est. Priority Date: 02/01/1989
• Status: Expired due to Fees

• Current Assignee: Decorative Surfaces International, Inc. (American Capital Limited)
• Original Assignee: Borden Inc. (Bakelite UK TopCo Ltd.)
• Inventors: DeProspero, David A., Chapman, Dwight E.
• Primary Examiner(s): Picard, Leo P.
• Assistant Examiner(s): TONE, DAVID
• Application Number:
  US07/304,575
• Time in Patent Office: 629 Days
• Field of Search: 174/35 R, 174/35 MS, 174/36, 361/424
• US Class Current: 174/363
• CPC Class Codes: B32B 15/06 of natural rubber or synthetic rubber
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 2307/584 Scratch resistance
• CPC Class Codes: B32B 2311/00 Metals, their alloys or their compounds
• CPC Class Codes: B32B 2323/04 Polyethylene
• CPC Class Codes: B32B 2323/10 Polypropylene
• CPC Class Codes: B32B 2327/06 PVC, i.e. polyvinylchloride
• CPC Class Codes: B32B 2331/04 Polymers of vinyl acetate, e.g. PVA
• CPC Class Codes: B32B 2375/00 Polyureas; Polyurethanes
• CPC Class Codes: B32B 2471/00 Floor coverings B32B2419/04 takes precedence
• CPC Class Codes: B32B 27/302 comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
• CPC Class Codes: B32B 27/304 comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
• CPC Class Codes: B32B 27/306 comprising vinyl acetate or vinyl alcohol (co)polymers
• CPC Class Codes: B32B 27/32 comprising polyolefins comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30
• CPC Class Codes: B32B 27/40 comprising polyurethanes
• CPC Class Codes: H05K 9/0003 Shielded walls, floors, ceilings, e.g. wallpaper, wall panel, electro-conductive plaster, concrete, cement, mortar
• CPC Class Codes: H05K 9/0084 comprising a single continuous metallic layer on an electrically insulating supporting structure, e.g. metal foil, film, plating coating, electro-deposition, vapour-deposition

Abstract

A radiation shielding laminate includes a layer of a polymeric or copolymeric film; a layer of metal foil; an adhesive in an amount sufficient to bond the metal and the polymeric or copolymeric layers together. A thin metal strip bridging two adjacent laminates is a means by which electricity may flow from one sheet to another and to attach an electrical ground to the layer of metal foil. An optional backing layer may be bonded to the sheet material on the opposite side of the layer of metal foil from the film.

Claims

1. A flexible, surface-covering, radiation shielding laminate comprising:

(a) a layer of one of a polymeric or copolymeric film;

(b) a layer of electrically conducting foil having two sides;

(c) a scratch resistant coating bonded to one of said sides of said foil;

(d) an adhesive layer bonding the film to one of said sides of the foil; and

(e) an electrical ground attached to the layer of metal foil.

2. A laminate as claimed in claim 1 wherein polymer or copolymer used to form the polymeric or copolymeric film is selected from the group consisting of polyvinylchloride, polyethylene, polypropylene, styrene-butadiene, polyvinyl acetate, polyvinyl ether, polybutadiene, methyl methacrylate, natural rubber, styrene, acrylonitrile, phthalate, cellulose-acetate, cellulose-butyrate, acrylamide copolymer, polyurethane, maleic anhydride copolymer, cellulose nitrate, polyethyl acrylate, and polytetrafluoroethylene.

3. A laminate as claimed in claim 1 further comprising an additional layer of a support material bonded to the side of the foil layer not having the adhesive layer, to provide added dimension stability and impact resistance to the laminate.

4. A laminate as claimed in claim 3 wherein the layer of support material which provides added dimensional stability and impact resistance to the laminate is selected from the group consisting of woven and non woven synthetic fibers, mineral fiber, fiberglass, rock wool, glass wool, and lignocellulosic particles, fibers or mats.

5. A laminate as claimed in claim 1 wherein the electrically conducting foil is selected from the group consisting of aluminum, tin, steel, iron, titanium, gold, silver, lead, nickel, copper, zinc, oxides thereof, and mixtures thereof.

6. A laminate as claimed in claim 1 wherein the adhesive is selected from the group consisting of polyvinyl alcohols, polyvinyl acetates, hot melts, water based latexes and starch based adhesives and mixtures thereof.

7. A laminate as claimed in claim 1 further comprising a scratch resistant coating on both sides of the foil, and an adhesion promotion coating on at least one of the sides of the scratch resistant coatings.

8. A laminate as claimed in claim 7 wherein the scratch resistant coating is cellophane.

9. A laminate as claimed in claim 7 wherein the adhesion promotion coating is one of polyvinylidene chloride or a copolymer of vinylidene chloride and vinyl chloride.

10. A laminate as claimed in claim 1 wherein the means for attaching an electrical ground to the layer of foil is an electrically conducting seam-backing material.

11. A process for providing electromagnetic radiation shielding for an object, said process comprising the steps of:

(a) preparing a flexible, surface-covering laminate, comprising;

(1) forming a layer of one of a polymeric or copolymeric film;

(2) forming a layer of metal foil having two sides;

(3) applying a scratch resistant coating to at least one side of the foil; and

(4) bonding the layers together with an adhesive;

(b) covering the surface of the object with the formed laminate; and

(c) attaching an electrical ground to the layer of metal foil, whereby electromagnetic radiation is retarded from passing through the laminate.

12. The process as claimed in claim 11 wherein preparing the surface-covering laminate further comprises bonding a layer of a support material to one side of the metal foil layer to provide added dimensional stability and impact resistance to the laminate.

13. The process as claimed in claim 11 wherein an adhesion promoting coating is coated on at least one of the opposite sides of the scratch resistant coating.

14. The process as claimed in claim 13 wherein the laminate include ends, placing the ends in juxtaposed position to form a seam, applying to the surface of the object covered by the laminate and at a location beneath the seam formed by the juxtaposed ends, an electrically conductive seam-backing material, so as to achieve a continuous electrically conductive ground across the ends.

15. The process as claimed in claim 14 wherein the electrically conductive seam-backing material is selected from the group consisting of a metal foil strip and a metal foil adhesive tape.

16. The process as claimed in claim 11 wherein the laminate include ends, placing the ends in juxtaposed position to form a seam, applying to the surface of the object covered by the laminate and at a location beneath the seam formed by the juxtaposed ends, an electrically conductive seam-backing material, so as to achieve a continuous electrically conductive ground across the ends.

17. The process as claimed in claim 16 wherein the electrically conductive seam-backing material is selected from the group consisting of a metal foil strip and a metal foil adhesive tape.

18. The process as claimed in claim 11 wherein the object covered is selected from the group consisting of the walls or floor or ceiling of a room, luggage, furniture, computer equipment, machinery, and clothing.

19. The process as claimed in claim 11 wherein a plurality of surface-covering laminates are adhered to an object, each laminate having ends, aligning ends of adjacent laminates to form seams, attaching a plurality of strips of electrically conducting seam-backing material to the object at said seams, each strip having two sides and positioned at predetermined intervals;

covering the surface of the object by bonding each surface-covering laminate to one of the electrically conducting seam-backing material to provide electrical contact between the adjacent laminates.