Load management device and method of use

• US 4,977,515 A
• Filed: 08/29/1988
• Issued: 12/11/1990
• Est. Priority Date: 08/29/1988
• Status: Expired due to Fees

• Current Assignee: Frank G. Rudden, Walter R. Sarno
• Original Assignee: Frank G. Rudden, Walter R. Sarno
• Inventors: Rudden, Frank G., Sarno, Walter R.
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Ramirez, Ellis B.
• Application Number:
  US07/237,967
• Time in Patent Office: 834 Days
• Field of Search: 364/481, 364/483, 364/492, 364/143, 364/145, 340/825.07
• US Class Current: 700/296
• CPC Class Codes: G05D 23/1913 delivering a series of pulses
• CPC Class Codes: H02J 2310/14 The load or loads being home appliances
• CPC Class Codes: H02J 3/14 by switching loads on to, or off from, network, e.g. progressively balanced loading
• CPC Class Codes: Y02B 70/30 Systems integrating technologies related to power network operation and communication or information technologies for improving the carbon footprint of the management of residential or tertiary loads, i.e. smart grids as climate change mitigation technology in the buildings sector, including also the last stages of power distribution and the control, monitoring or operating management systems at local level
• CPC Class Codes: Y02B 70/3225 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y04S 20/222 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y04S 20/244 the home appliances being or involving heating ventilating and air conditioning [HVAC] units

Abstract

A plug in device, furnished by an electric power utility to a customer, is installed by the customer between a wall outlet and an appliance, particularly a room air conditioner. The device contains a microprocessor that is programmable and controllable by the utility to determine the ON-OFF cycling of the appliance. The microprocessor with the aid of sensors records date and time of each instance that a programmed OFF interval is overridden through a manual input, and each instance of disconnection of appliance from device after the first connection. Also, the device is arranged on command to record the power being drawn by the attached appliance, either on a one time basis or on a scheduled interval over a predetermined time span. A remote transmitter is also provided as a source of customer I.D. and control signals for utility control of selected devices in use. Certain embodiments have a component that is installed by qualified personal, hard wired into a control circuit, having a removable component removable either by service personnel or the customer for return to the utility to read out the contents of its memory as to its history of use. Similarly, the customer installed unit is returned or has a component returned for utility readout.

Claims

1. A load management system comprising a control device having means for establishing its electrical connection in series with an electric powered appliance, between said appliance and a source of electric power therefor, said device including a microprocessor, switch means coupled to said microprocessor under its control for controlling circuit completion and interruption between said source of electric power and said appliance, said microprocessor including clock means for maintaining real time, memory means coupled to said microprocessor for storing data furnished by said microprocessor, a battery coupled to at least said memory means for sustaining the memory capability of said memory means during interruption of power from said source of electric power, means for receiving electrical control signals from an external source for initiating commencement of either an ON interval or an OFF interval of allowable operation of said appliance, said microprocessor having been pre-programmed to perform a time-clock function of determining the duration of any such initiated interval, sensor means coupled to said microprocessor for sensing changes in the operation of said device, said microprocessor being pre-programmed to record the date and time of each change in its operating mode including each instance of change in programmed operation of said device, at least said memory means being housed in a removable plug-in structure whereby at least said memory means can be removed for independent down-loading of any data stored therein.

2. A load management system according to claim 1, wherein said means for establishing the electrical connection of said control device in series with an electric powered appliance comprises plug receiving socket means for wired installation between said appliance and said source of electric power therefor with at least the hot line to said appliance being interrupted by said socket means at a pair of plug receiving terminals n said socket means, and the remaining components of said control device are disposed within a closed housing having plug-in connector means for insertion in said socket means, said plug-in connector means having a first section for connection to line side terminals in said socket means, and a second section for connection to load side terminals in said socket means, and means connecting said switch means in circuit between said first and second section of said connector means.

3. A load management system according to claim 1, wherein said sensor means comprises means for detecting the voltage applied to said appliance and for detecting the current flowing between said source of electric power and said appliance whenever said switch means completes the circuit between said source of power and said appliance.

4. A load management system according to claim 1, further comprising a remote transmitter for transmitting carrier based control signals to said means for receiving electrical control signals from an external source, and means for furnishing said transmitter with control signals for instructing said microprocessor to commence an OFF period of operation.

5. A load management system according to claim 1, wherein said control device comprises plug-in connector means for connection to an electric power outlet to receive line power, a receptacle for receiving the power plug of said appliance, and means connecting said switch means in circuit between said connector means and said receptacle.

6. A load management system according to claim 5, wherein said sensor means comprises means for detecting whenever an appliance plug is inserted in or removed from said receptacle, said microprocessor being pre-programmed to record the date and time of each change in status of said sensor detecting means.

7. A load management system according to claim 5, wherein said plug-in connector means, receptacle and appliance-plug removal sensor means are disposed in a compact feed-through plug assembly, with a line voltage cable connecting said plug assembly to a component housing for all of the remaining components of said device.

8. A load management system according to claim 5, wherein said plug-in connector means, receptacle, switch means and sensor means are disposed in a first housing for installation between said appliance and an outlet for said source of electric power, and the remaining components of said control device are disposed within a second housing wire-connected to the components in said first housing.

9. A load management system according to claim 8, wherein a low voltage dc power supply is disposed in said first housing for deriving energizing power from said connector means and for supplying low voltage dc over said wire connection to the components in said second housing.

10. A load management system according to claim 1, wherein said control device comprises manually operable means for switching said device from an OFF to an ON condition.

11. A load management system according to claim 10, wherein said control device comprises plug-in connector means for connection to an electric power outlet to receive line power, a receptacle for receiving the power plug of said appliance, and means connecting said switch means in circuit between said connector means and said receptacle.

12. A load management system according to claim 11, wherein said sensor means comprises means for detecting whenever an appliance plug is inserted in or removed from said receptacle, said microprocessor being pre-programmed to record the date and time of each change in status of said sensor detecting means.

13. A load management system according to claim 10, wherein said microprocessor is pre-programmed to record the date and time of each status changing operation of said manually operable means.

14. A load management system according to claim 1, wherein said control device comprises a first housing containing said switch means, load detecting sensor means, and line and load terminals for wired connection between said source of electric power and said appliance, means within said first housing interconnecting said line and load terminals with said switch means in circuit therebetween, plug receiving socket means wire-connected to the components within said first housing, and a second housing having plug-in connector means for insertion in said socket means, the remaining components of said control device being disposed with in said second housing for operative connection to the components in said first housing when said second housing is plugged into said socket means.

15. A load management system according to claim 14, wherein said load detecting sensor means comprises means for detecting the voltage across said load terminals and for detecting the current flowing between said line and load terminals whenever said switch means is closed.

16. A load management system according to claim 14, wherein said control device comprises manually operable means for switching said device from an OFF to an ON condition.

17. A load management system according to claim 16, wherein said microprocessor is pre-programmed to record the date and time of each status changing operation of said manually operable means.

18. A method of load management by an electric power utility of electric appliance demand comprising in combination the steps of furnishing a customer of said utility with a plug-in device for installation between a pre-selected appliance and an electric power source on premises of said customer which source is supplied with electricity by said utility;

said device being provided with means for selectively controlling the ON-OFF periods of the appliance operation to which it is connected, means for sensing customer alteration of the utility intended operation of said device, and memory means for recording in said device its history of operation including each instance of customer alteration;

instructing said device to interrupt power consumption by said appliance during selected times of anticipated peak power usage;

periodically retrieving said device from said customer and reading the recorded contents of said memory to ascertain customer compliance with the utility schedule of power usage by said pre-selected appliance.

19. A method of load management according to claim 18, further comprising the step of transmitting from a utility-controlled remote location a signal to said device for initiating an OFF period of operation of said appliance.

20. A method of load management according to claim 19, wherein said device is provided with manual input means whereby a customer can override an OFF period of operation initiated by said utility.

21. A method of load management according to claim 20, wherein each instance of override by said customer is recorded in said memory means as to date, time and event.

22. A method of load management according to claim 21, wherein each instance of unplugging said appliance from said device is recorded in said memory means as to date, time and event.

23. A load management system comprising a control device having means for establishing its electrical connection in series with an electric powered appliance, between said appliance and a source of electric power therefor, said device including a microprocessor, switch means coupled to said microprocessor under its control for controlling circuit completion and interruption between said source of electric power and said appliance, clock means associated with said microprocessor for maintaining real time, memory means associated with said microprocessor for storing data furnished by said microprocessor, means for receiving electrical control signals from an external source for programming said microprocessor to perform controlling and data recording functions, and sensor means coupled to said microprocessor for sensing at least the power drawn by said appliance, at least said memory means being housed in a removable plug-in structure whereby at least said memory means can be removed for down-loading of any data stored therein.

24. A load management system according to claim 23, wherein said control device comprises plug-in connector means for connection to an electric power outlet to receive line power, a receptacle for receiving the power plug of said appliance, and means connecting said switch means in circuit between said connector means and said receptacle.

25. A method of load management by an electric power utility of electric appliance demand comprising in combination the steps of providing a device for installation between a pre-selected appliance and an electric power source on premises of a customer of the power utility which source is supplied with electricity by said utility;

said device being provided with a microprocessor, means for sensing the power drawn by said appliance, and memory means for recording in said device its history of operation; and

programming said microprocessor from a source external to said device to record receipt of a message, the power being drawn by the appliance, and to repeat the measurement of drawn power at a predetermined time interval over a predetermined period of time.

26. A method of load management according to claim 25, wherein a signal is supplied from said external source to alter said programming of said microprocessor.