Method for heat sealing thermoplastic articles

• US 4,978,408 A
• Filed: 05/20/1987
• Issued: 12/18/1990
• Est. Priority Date: 11/04/1985
• Status: Expired due to Fees

• Current Assignee: Forward Technology Industries, Inc.
• Original Assignee: Forward Technology Industries, Inc.
• Inventors: Burford, Russell L., Newkirk, Raymond K.
• Primary Examiner(s): CASHION, MERRELL C
• Application Number:
  US07/051,914
• Time in Patent Office: 1,308 Days
• Field of Search: 156/228, 156/272.2, 156/297, 156/281, 156/299, 156/308.2, 156/304.1, 156/308.4, 156/309.6, 156/309.9, 156/320, 156/322, 156/584, 264/39, 15/210, 15/93 R
• US Class Current: 156/281
• CPC Class Codes: B29C 65/2076 perpendicularly to the plane comprising the parts to be joined
• CPC Class Codes: B29C 65/305 involving the use of cartridge heaters
• CPC Class Codes: B29C 65/787 using conveyor belts or conveyor chains B29C66/83421, B29C66/83521, B29C66/83531 take precedence
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/7212 characterised by the composition of the fibres
• CPC Class Codes: B29C 66/73115 Melting point
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 66/8242 Pneumatic or hydraulic drives using fluid pressure directly acting on the parts to be joined B29C66/8266
• CPC Class Codes: B29C 66/8322 Joining or pressing tools reciprocating along one axis
• CPC Class Codes: B29C 66/8762 Cleaning of the joining tools
• CPC Class Codes: B29C 66/91421 of the joining tools
• CPC Class Codes: B29C 66/91431 the temperature being kept constant over time
• CPC Class Codes: B29C 66/919 characterised by specific temperature, heat or thermal flux values or ranges specific electrical resistance values B29C66/81262
• CPC Class Codes: B29C 66/91933 higher than said fusion temperature
• CPC Class Codes: B29K 2027/12 containing fluorine
• CPC Class Codes: B29K 2077/00 Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2309/08 Glass

Abstract

A method for fusion bonding a pair of articles consisting of a high melting point thermoplastic material which includes the steps of bringing each surface to be bonded into engagement with the contact surface portion of a heated platen, maintaining the engagement until the surface becomes fused, and thereafter bringing the fused surfaces together in face-to-face relationship until the fused surfaces become solidified. The method further includes the step, in each operative cycle, of abrading the contact surfaces of the platen to renew and expose the metallic surface thereof for engagement with the surface of the next thermoplastic article to be treated.

Claims

1. In a method for fusion bonding at least two articles composed of high melting point thermoplastic including the steps of bringing a fusable surface portion of each article to be bonded into engagement with a contact surface portion of a heated platen until each said fusable surface portion is fused, and thereafter bringing the fused surfaces together in face-to-face relationship, said method being characterized in that:

(a) each said contact surface portion of said platen is heated to a temperature substantially greater than the fusion temperature of the thermoplastic article and in the range of from 650°

F. to 1000°

F.;

(b) said fusable surface portions are simultaneously held in engagement with the contact surface portions until the fusable surface portions become fused;

(c) the fusable surface portions, once fused, are rapidly transferred into surface-to-surface contact with each other, and maintained in surface-to-surface contact until the fused surface portions become substantially solifified; and

(d) the contact surface portions of the heating platen are abraded to renew and expose said contact surfaces for engagement with fusable surface portions of each of a subsequent plurality of thermoplastic articles to be treated.

2. The method as defined in claim 1 being particularly characterized in that said abrading operation is undertaken with at least one wire bristle brush.

3. The method as defined in claim 1 being particularly characterized in that said thermoplastic articles are selected from the group consisting of nylon and fluorinated hydrocarbons.

4. The method as defined in claim 1 being particularly characterized in that the transfer time for articles with fused surfaces between the point of contact with the platen and the point of contact with each other is less than about two seconds.

5. The method as defined in claim 1 being particularly characterized in that said thermoplastic articles are nylon reinforced with glass fibers.

6. The method as defined in claim 5 being particularly characterized in that said glass fiber reinforcement comprises from between 10% and 33% of each nylon-glass reinforcement article.

7. The method as defined in claim 1 being particularly characterized in that the time of engagement between the heated platen and the thermoplastic articles is about fifteen seconds.

8. The method as defined in claim 1 being particularly characterized in that the surface temperature of the heated platen is approximately 300°

F. greater than the melting point of the thermoplastic.