Ear piece having disposable, compressible polymeric foam sleeve

• US 5,002,151 A
• Filed: 10/04/1989
• Issued: 03/26/1991
• Est. Priority Date: 12/05/1986
• Status: Expired due to Term

• Current Assignee: ReSound Corp. (GN Store Nord A/S)
• Original Assignee: 3M Company
• Inventors: Babcock, Martin P., Oliveira, Robert J., Chamberlin, Davis W.
• Primary Examiner(s): Fuller, Benjamin R.
• Application Number:
  US07/416,856
• Time in Patent Office: 538 Days
• Field of Search: 181/130, 181/134, 181/135, 381/68, 381/68.5, 381/68.6, 381/68.7, 128/864
• US Class Current: 181/130
• CPC Class Codes: A61F 11/08 internal, e.g. earplugs
• CPC Class Codes: A61F 11/085 including an inner channel
• CPC Class Codes: H04R 2460/11 Aspects relating to vents, e.g. shape, orientation, acoustic properties in ear tips of hearing devices to prevent occlusion
• CPC Class Codes: H04R 25/609 of circuitry of electronic switches or control elements H04R25/603
• CPC Class Codes: H04R 25/652 Ear tips; Ear moulds hybrid ear moulds or post-processing thereof for their customisation H04R25/659
• CPC Class Codes: H04R 25/656 Non-customized, universal ear tips, i.e. ear tips which are not specifically adapted to the size or shape of the ear or ear canal
• CPC Class Codes: H04R 25/658 Manufacture of housing parts

Abstract

Disposably attached to the ear piece of a hearing aid, which includes any sound transmission device, is a user-disposable sleeve comprising soft polymeric retarded recovery foam that can be compressed to be freely insertable into a person'"'"'s ear and allowed to recover to become wedged in the canal. Preferably, the sleeve is disposably attached to the ear piece by mating of screw threads on the sleeve and the ear piece. The ear piece may be a separate component from the hearing aid. The component is made either of rigid or flexible plastic and has connecting portions of various lengths depending on the depth of insertion of the sleeve into the canal. The sleeve may be of various lengths depending on the depth of insertion into the ear canal desired. The sleeve/ear piece assembly may also have a layer of sound transmitting scrim over its central opening to minimize penetration of the connecting portion past the end of the sleeve.

Claims

1. An ear piece component for use with a user-disposable sleeve, having a duct and soft polymeric foam firmly secured to the duct, to facilitate transmission of sound to an ear canal of a user, said ear piece component comprising:

a connecting portion having (i) distal and proximal ends and an exterior surface between said distal and proximal ends, (ii) a sound tube extending through said connecting portion between said distal and proximal ends, and (iii) means on said exterior surface for disposably attaching the duct of the sleeve to said connecting portion, and

a flange portion secured to said proximal end.

2. An ear piece component according to claim 1, wherein said means for disposably attaching comprises a screw thread mating with the user-disposable sleeve.

3. An ear piece component according to claim 2, wherein said screw thread comprises a male thread.

4. An ear piece component according to claim 3, wherein said male screw thread is tapered.

5. An ear piece component according to claim 1, wherein said means for disposably attaching comprises a projection on said exterior surface of said connecting portion for mating with the user-disposable sleeve.

6. An ear piece component according to claim 5, wherein said projection comprises a distal end comprising a ball-shaped protuberance.

7. An ear piece component according to claim 5, wherein said projection is tapered and has a smooth surface for receiving an adhesive layer to disposably attach said connecting portion to the sleeve.

8. An ear piece component according to claim 1, wherein said connecting portion is cylindrical.

9. An ear piece component according to claim 1, wherein said connecting portion is flexible and elongated in length.

10. An ear piece component according to claim 9, wherein said means for disposably attaching comprises a male screw thread mating with the user-disposable sleeve.

11. An ear piece component according to claim 10, wherein said connecting portion exterior surface is spiraled and recessed.

12. An assembly for transmitting sound to an ear canal of a user, comprising:

(a) a user-disposable sleeve comprising a duct and soft polymeric foam firmly secured to said duct,

said sleeve formed with distal and proximal ends and a central longitudinal passage between said distal and proximal ends, and

(b) an ear piece component comprising a connecting portion having (i) distal and proximal ends and an exterior surface between said distal and proximal ends, (ii) a sound tube extending through said connecting portion between said distal and proximal ends, and (iii) means on said exterior surface for disposably attaching said duct of said sleeve to said connecting portion in said central longitudinal passage, and

a flange portion attached to said proximal end.

13. An assembly according to claim 12, wherein said foam is highly compressible, has a slow, substantially complete recovery, and can be compressed to be freely insertable into an ear canal of the user and to become wedged in the canal when the foam is allowed to recover.

14. An assembly according to claim 13, wherein said connecting portion is flexible and elongated,

wherein said means for disposably attaching comprises a male screw thread, and

wherein said sleeve is flexible and further comprises means for mating with said male screw thread.

15. An assembly according to claim 14, wherein said flexible elongated connecting portion exterior surface is spiraled and recessed.

16. An assembly according to claim 13, wherein said duct comprises a moldable flexible plastic and has an aligning flange extending therefrom between the proximal and distal ends of said sleeve, and

wherein said foam is firmly secured to said duct between said aligning flange and the distal end of said sleeve.

17. An assembly according to claim 16, wherein said flexible duct is elongated and has at least one spiraled recessed surface.

18. An assembly according to claim 13, wherein said foam has an exterior surface and at least one flute for venting the ear of the user.

19. An assembly according to claim 12, wherein said means for disposably attaching comprises a projection on said exterior surface of said connecting portion for mating with the user-disposable sleeve.

20. An assembly according to claim 19, wherein said projection comprises a distal end insertable into said central longitudinal passage of said sleeve and said distal end comprises a ball-shaped protuberance.

21. An assembly according to claim 19, wherein said projection is tapered and has a smooth surface for receiving an adhesive layer to disposably attach to said sleeve.

22. A user-disposable sleeve freely insertable into an ear canal of a user for facilitating transmission of sound to the ear of the user, comprising:

(a) a soft, retarded recovery polymeric foam having proximal and distal ends and a central longitudinal passage therethrough, and

(b) a moldable flexible plastic duct having proximal and distal ends, an exterior surface, and an aligning flange extending from said exterior surface between said proximal and distal ends,

said foam firmly secured to said duct between said aligning flange and said distal end of said duct.

23. A user-disposable sleeve according to claim 22, wherein said duct is elongated.

24. A user-disposable sleeve according to claim 23, wherein said duct has at least one spiraled recessed surface.

25. A user-disposable sleeve for limited insertion into the rim of an ear canal of a user for facilitating a transmission of sound to the ear of the user, comprising:

(a) a soft polymeric foam having proximal and distal ends, a central longitudinal passage therethrough,

said foam having a slow, substantially complete recovery and capable of being compressed to be insertable into the rim of the ear canal of the user and to become wedged into the ear canal when said foam is allowed to recover; and

(b) a sound transmitting, puncture resistant scrim covering said central longitudinal passage.

26. A user-disposable sleeve, according to claim 25, further comprising a layer of adhesive on said proximal end of said sleeve.

27. A user-disposable sleeve, according to claim 26, further comprising a layer of adhesive between the distal end of said sleeve and said scrim.

28. A user-disposable sleeve, according to claim 26, wherein said scrim resides between said proximal end of said sleeve and said adhesive layer, said sleeve further comprising a second layer of adhesive between the proximal end of said sleeve and said scrim, and wherein said scrim extends into said central longitudinal passage from said proximal end of said sleeve.

29. A user-disposable sleeve, according to claim 25, wherein said foam has an exterior surface and has at least one flute on said exterior surface for venting the ear canal of the user.

30. A user-disposable sleeve, according to claim 29, wherein said foam is a polyurethane foam which is free from plasticizer.

31. A user-disposable sleeve, according to claim 30, wherein said polyurethane foam has a Retarded Recovery value which is no less than 4 seconds and no more than 45 seconds.

32. An assembly for transmitting sound to the ear canal of a user, comprising:

(a) a user-disposable sleeve comprising a soft, retarded recovery polymeric foam, said sleeve formed with distal and proximal ends, a central longitudinal passage between said distal and proximal ends, and a sound transmitting scrim covering said central longitudinal passage; and

(b) a connecting portion having distal and proximal ends and an exterior surface between said distal and proximal ends, a sound tube extending through said connecting portion between said distal and proximal ends communicating with said central longitudinal passage, said connecting portion having an abutment flange on said exterior surface for disposably attaching said proximal end of said sleeve to said distal end of said connecting portion.

33. An assembly according to claim 32, further comprising a layer of adhesive between said abutment flange and said proximal end of said sleeve for such disposable attachment of said sleeve to said connecting portion.

34. An assembly according to claim 33, wherein said scrim resides between said proximal end of said sleeve and said adhesive layer, said sleeve further comprising a second layer of adhesive between said proximal end of said sleeve and said scrim, and wherein said scrim extends into said central longitudinal passage from said proximal end of said sleeve.

35. An assembly according to claim 32, further comprising a layer of adhesive between the distal end of said sleeve and said scrim.

36. An assembly according to claim 32, wherein said foam has an exterior surface and at least one flute on said exterior surface for venting the ear canal of the user.

37. An assembly according to claim 36, wherein said polymeric foam is a polyurethane foam which is free from plasticizer.

38. An assembly according to claim 37, wherein said polymeric foam has a Retarded Recovery Value which is no less than 4 seconds and no more than 45 seconds.