Alternator voltage transient minimization method and apparatus

• US 5,023,539 A
• Filed: 06/12/1989
• Issued: 06/11/1991
• Est. Priority Date: 06/12/1989
• Status: Expired due to Fees

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Spring, Harold G., Fenton, James E., Miller, John M.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US07/364,910
• Time in Patent Office: 729 Days
• Field of Search: 322/28, 322/73, 322/59
• US Class Current: 322/28
• CPC Class Codes: H02H 7/067 on occurrence of a load dump control on sudden change of load H02P9/10
• CPC Class Codes: H02P 2101/45 for motor vehicles, e.g. car alternators
• CPC Class Codes: H02P 9/102 for limiting effects of transients
• CPC Class Codes: H02P 9/305 controlling voltage H02P9/302 takes precedence
• CPC Class Codes: H03K 17/16 Modifications for eliminating interference voltages or currents
• CPC Class Codes: H03K 17/567 Circuits characterised by the use of more than one type of semiconductor device, e.g. BIMOS, composite devices such as IGBT

Abstract

A method and apparatus for controlling field current in an alternator maintains the alternator output voltage at a defined level and substantially suppresses transients in the event the alternator is disconnected from a load. A pair of MOS Insulated Gate Bipolar Transistors (MOSIGBT'"'"'s) are connected one in series and one in parallel with the alternator field winding and current is provided to the field winding through the series connected regulator transistor as needed to maintain the alternator output voltage. The field current is auto-commutated through the parallel connected transient suppression transistor when the regulator transistor is off. When the alternator is disconnected from a load, both transistors are switched off in a controlled manner to discharge the field winding energy at a high voltage and at an accelerated rate within the parallel connected transistor. The series connected transistor is nearly intantaneously turned off to remove the source of field current and the parallel connected transistor is "ramped" off or turned off at a controlled rate to act as a controlled resistance and thereby dissipate the field energy at a high voltage level. By dissipating the field energy at a high voltage level, the dissipation time is substantially reduced as compared to prior art arrangements. The present invention is generally applicable to alternator circuits and is particularly applicable to automotive battery charging systems.

Claims

1. Circuitry for controlling the flow of current from a power supply through a field winding of an alternator comprising:

a first insulated gate transistor connected in series with and between said power supply and said field winding for selectively providing current from said power supply to said field winding;

a second insulated gate transistor connected across said field winding; and

regulator means connected to an output of said alternator for controlling the operation of said first and second transistors to auto-commutate the current through said field winding to maintain a desired regulated output voltage at said alternator output, said regulator means further providing for switching off said first and second transistors in a controlled manner in the event of a disconnection of said alternator output from a load driven by said alternator such that energy stored in said field winding is dissipated in said second transistor to substantially suppress a voltage transient generated at said alternator output by said disconnection.

2. Circuitry for controlling the flow of current through a field winding of an alternator as claimed in claim 1 wherein said regulator means ramps off the control voltage of said second transistor for switch off upon disconnection of said alternator output from said load.

3. Circuitry for controlling the flow of current through a field winding of an alternator as claimed in claim 2 wherein said first and second insulated gate transistors are PNP transistors.

4. Circuitry for controlling the flow of current through a field winding of an alternator as claimed in claim 2 wherein said first and second insulated gate transistors are NPN transistors.

5. Circuitry for controlling the flow of current through a field winding of an alternator as claimed in claim 2 wherein said alternator is part of a charging system used to charge a battery of a motor vehicle and said power supply comprises said battery.

6. Circuitry for controlling the flow of current through a field winding of an alternator as claimed in claim 2 wherein said second transistor includes a gate control input which presents a defined capacitance and said regulator mean comprises a resistor connected to said gate to define the ramp for switch off of said second transistor, the resistance of said resistor being selected such that when combined with said capacitance a desired ramp off time is defined.

7. A method for controlling the flow of current from a power supply through a field winding of an alternator comprising the steps of:

connecting a first insulated gate transistor in series with and between said power supply and said field winding;

connecting a second insulated gate transistor in parallel with said field winding;

controlling the operation of said first and second transistors to auto-commutate the current through said field winding to maintain a desired voltage at an output of said alternator; and

switching off said first and second transistors in a controlled manner in the event of disconnection of said alternator output from a load driven by said alternator such that energy stored in said field winding is dissipated in said second transistor to substantially suppress a voltage transient generated at said alternator output by said disconnection.

8. A method for controlling the flow of current through a field winding of an alternator as claimed in claim 7 wherein the step of switching off said first and second transistors in a controlled manner comprises ramping off the control voltage of said second transistor for switch off upon disconnection of said alternator output from said load.

9. A method for controlling the flow of current through a field winding of an alternator as claimed in claim 8 wherein said first and second insulated gate transistors are PNP transistors.

10. A method for controlling the flow of current through a field winding of an alternator as claimed in claim 8 wherein said first and second insulated gate transistors are NPN transistors.

11. A method for controlling the flow of current through a field winding of an alternator as claimed in claim 8 wherein said alternator is part of a charging system used to charge a battery of a motor vehicle and said power supply comprises said battery.

12. A method for controlling the flow of current through a field winding of an alternator as claimed in claim 8 wherein the step of ramping off the control voltage of said second transistor comprises the step of connecting a selected resistance to a control gate of said second transistor, said resistance in combination with gate capacitance of said second transistor defining a ramp time for switch off of said second transistor upon disconnection of said alternator output from said load.