Intelligent battery charging system

• US 5,045,769 A
• Filed: 11/14/1989
• Issued: 09/03/1991
• Est. Priority Date: 11/14/1989
• Status: Expired due to Fees

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: the united states of america as represented by the secretary of the navy
• Inventors: Everett, Hobart R. Jr.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US07/436,277
• Time in Patent Office: 658 Days
• Field of Search: 320/2, 320/13, 320/39, 414/331
• US Class Current: 320/107
• CPC Class Codes: G05D 1/0225 involving docking at a fixed facility, e.g. base station or loading bay parking aids B62D15/027
• CPC Class Codes: G05D 1/0242 using non-visible light signals, e.g. IR or UV signals
• CPC Class Codes: G05D 1/0255 using acoustic signals, e.g. ultra-sonic singals sonar systems designed for anti-collision purposes G01S15/93
• CPC Class Codes: G05D 1/028 using a RF signal
• CPC Class Codes: H02J 7/00041 in response to measured battery parameters, e.g. voltage, current or temperature profile
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0036 using connection detecting circuits H02J7/0034 takes precedence
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries

Abstract

The present invention is a battery charging system that provides automaticoltage selection, short circuit protection, and delayed output to prevent arcing or pitting. A second embodiment of the invention provides a homing beacon which transmits a signal so that a battery powered mobile robot may home in on and contact the invention to charge its battery. The invention includes electric terminals isolated from one another. One terminal is grounded and the other has a voltage applied to it through a resistor connected to the output of a DC power supply. A voltage scaler is connected between the resistor and the hot terminal. An On/Off controller and a voltage mode selector sense the voltage provided at the output of the voltage scaler. The On/Off controller provides an output whenever V_a <V_H <V_b, where V_a is a reference voltage, V_H is a voltage across the terminals, and V_b is a reference voltage. The voltage mode selector provides an output whenever voltage V_H is less than reference voltage, V_c. An AC power source provides current to the system power supply and to a charge supply. The system power supply provides power to the On/Off controller and the voltage mode selector. The outputs of the On/Off controller and voltage mode select are connected to separate control inputs of the charge supply.

Claims

1. A battery charging system, comprising:

a first electric terminal;

a second electric terminal electrically isolated from said first terminal and grounded;

an alternating current power source having an output;

a system power supply having an input connected to said output of said alternating current power source, and first and second direct current outputs;

a current-limiting resistor having a first resistor terminal electrically connected to said first direct current output of said system power supply and a second resistor terminal;

a first diode having an input electrically connected to said second resistor terminal of said resistor and an output electrically connected to said first terminal;

charging power supply means having a power input electrically connected to said output of said alternating current power source, first and second control inputs, and a direct current power output;

a second diode having an input electrically connected to said power output of said charging power supply means and an output electrically connected between said output of said first diode and said first terminal;

voltage scaler means having an input electrically connected between said second resistor terminal of said resistor and said input of said first diode and an output, for providing a voltage output that is linearly related to a voltage potential of said first terminal detected at said input of said voltage scaler means;

on/off controller means having a power input electrically connected to said second direct current output of said system supply, a voltage sensing input electrically connected to said output of said voltage scaler means, and an output electrically connected to said first control input of said charging power supply means, for providing an output whenever V₁ <

V_H <

V₂, V₁ is a first reference voltage, V_H is a voltage across said first and second terminals, and V₂ is a second reference voltage, said on/off controller means being electrically grounded in common with said second terminal; and

a voltage mode selector means having a power input electrically connected to said second direct current output of said system supply, a voltage sensing input electrically connected to said output of said voltage scaler means, and an output electrically connected to said second control input of said charging power supply means, for providing an output whenever said voltage V_H is less than a third reference voltage, V₃, said voltage mode selector means being electrically grounded in common with said second terminal.

2. The battery charging system of claim 1 wherein;

said on/off controller means includes;

a first comparator having an input connected to said output of said voltage scaler means and an output, said first comparator providing an output whenever a voltage detected at said input of said first comparator is less than a reference voltage V_b ;

a delay having an input electrically connected to said output of said first comparator and an output;

a second comparator having an input electrically connected to said output of said voltage scaler means and an output, said second comparator providing an output whenever a voltage detected at said input of said second comparator is greater than a reference voltage V_a ; and

a gate having a first input electrically connected to said output of said first comparator, a second input electrically connected to said output of said delay, and a third input electrically connected to said output of said second comparator, said gate providing an output whenever simultaneously, said output of said first comparator is at a first comparator output level, said output of said second comparator is at a second comparator output level, and said output of said delay is at a predetermined output level; and

said voltage mode selector means includes;

a third comparator having an input electrically connected to said output of said voltage scaler means and an output, said second comparator providing an output whenever a voltage detected at said input of said second comparator is less than a reference voltage V_c.

3. The battery charging system of claim 2 wherein:

said first comparator is a digital comparator;

said second comparator is a digital comparator;

said third comparator is a digital comparator;

said delay is a monostable one-shot multivibrator; and

said gate is a NOR gate.

4. The battery charging system of claim 3 wherein:

said charging power supply means includes;

a first switch having an input electrically connected to said output of said power source, a control input electrically connected to said output of said gate, and an output;

a transformer having a primary winding electrically connected to said output of said first switch and a centertap secondary winding having high and low voltage outputs;

a second switch having a first input electrically connected to said low voltage output of said secondary winding, a second input electrically connected to said high voltage output of said secondary winding, and control input electrically connected to said output of said third comparator, and an output;

a full wave rectifier having an input electrically connected to said output of said second switch and an output; and

a filter having an input electrically connected to said output of said rectifier and an output electrically connected to said input of said second diode.

5. The battery charging system of claim 4 wherein:

said first switch is a single-pole, single-throw, normally open switch.

6. The battery charging system of claim 5 wherein:

said first switch includes;

a first transistor having a base electrically coupled to said output of said third comparator and a collector; and

an electromechanical relay having a control input electrically connected to said collector of said first transistor.

7. The battery charging system of claim 5 wherein:

said second switch is a single-pole, double-throw switch.

8. The battery charging system of claim 7 wherein:

said second switch includes;

a second transistor having a base electrically connected to said output of said gate and a collector electrically connected to said control input of said second switch; and

an electromagnetic relay having a control input electrically connected to said collector of said second transistor.

9. The battery charging system of claim 5 wherein:

said voltage scaler is a voltage divider.

10. An automatic battery charging station, comprising:

a first electric terminal shaped as a disk having a center axis normal to the surface of said disk;

a disk shaped insulator having first and second sides, said first side being centrally mounted on the flat side of said first terminal;

a second terminal having a cylindrical shape and a longitudinal center axis, said second terminal being mounted to said second side of said insulator such that said longitudinal axis of said second terminal is coincident with said center axis of said first terminal, said second terminal being electrically isolated from said first terminal;

an alternating current power source having an output;

a system power supply having an input connected to said output of said alternating current power source, and first and second direct current outputs;

a current-limiting resistor having a first resistor terminal electrically connected to said first direct current output of said system power supply and a second resistor terminal;

a first diode having an input electrically connected to said second resistor terminal of said resistor and an output electrically connected to said first terminal;

charging power supply means having a power input electrically connected to said output of said alternating current power source, first and second control inputs, and a direct current power output;

a second diode having an input electrically connected to said power output of said charging power supply means and an output electrically connected between said output of said first diode and said first terminal;

voltage scaler means having an input electrically connected between said second resistor terminal of said resistor and said input of said first diode and an output, for providing a voltage output that is linearly related to a voltage potential of said first terminal detected at said input of said voltage scaler means;

on/off controller means having a power input electrically connected to said second direct current output of said system supply, a voltage sensing input electrically connected to said output of said voltage scaler means, and an output electrically connected to said first control input of said charging power supply means, for providing an output whenever V₁ <

V_H <

V₂, where V₁ is a first reference voltage, V_H is a voltage across said first and second terminals, and V₂ is a second reference voltage, said on/off controller means being electrically grounded in common with said second terminal; and

a voltage mode selector means having a power input electrically connected to said second direct current output of said system supply, a voltage sensing input electrically connected to said output of said voltage scaler means, and an output electrically connected to said second control input of said charging power supply means, for providing an output whenever said voltage V_H is less than a third reference voltage, V₃, said voltage mode selector means being electrically grounded in common with said second terminal;

a receiver having a power input electrically connected to said second direct current output of said system supply and an output;

decoder means having an input electrically connected to said output of said receiver and an output;

a beacon activation switch having a first power input electrically connected to said output of said alternating current power source, a second power input electrically connected to said second direct current output of said system supply, a signal input electrically connected to said output of said decoder, and an output; and

a beacon electrically connected to said output of said beacon activation switch.

11. The automatic battery charging station of claim 10 wherein;

said on/off controller means includes;

a first comparator having an input connected to said output of said voltage scaler means and an output, said first comparator providing an output whenever a voltage detected at said input of said first comparator is less than a reference voltage V_b ;

a delay having an input electrically connected to said output of said first comparator and an output;

a second comparator having an input electrically connected to said output of said voltage scaler means and an output, said second comparator providing an output whenever a voltage detected at said input of said second comparator is greater than a reference voltage V_a ; and

a gate having a first input electrically connected to said output of said first comparator, a second input electrically connected to said output of said delay, and a third input electrically connected to said output of said second comparator, said gate providing an output whenever simultaneously, said output of said first comparator is at a first comparator output level, said output of said second comparator is at a second comparator output level, and said output of said delay is at a predetermined output level; and

said voltage mode selector means includes;

a third comparator having an input electrically connected to said output of said voltage scaler means and an output, said second comparator providing an output whenever a voltage detected at said input of said second comparator is less than a reference voltage V_c.

12. The automatic battery charging station of claim 11 wherein:

said first comparator is a digital comparator;

said second comparator is a digital comparator;

said third comparator is a digital comparator;

said delay is a monostable one-shot multivibrator; and

said gate is a NOR gate.

13. The automatic battery charging station of claim 12 wherein:

said charging power supply means includes;

a first switch having an input electrically connected to said output of said power source, a control input electrically connected to said output of said gate, and an output;

a transformer having a primary winding electrically connected to said output of said first switch and a centertap secondary winding having high and low voltage outputs;

a second switch having a first input electrically connected to said low voltage output of said secondary winding, a second input electrically connected to said high voltage output of said secondary winding, and control input electrically connected to said output of said third comparator, and an output;

a full wave rectifier having an input electrically connected to said output of said second switch and an output; and

a filter having an input electrically connected to said output of said rectifier and an output electrically connected to said input of said second diode.

14. The automatic battery charging station of claim 13 wherein:

said first switch is a single-polew, single-throw, normally open switch.

15. The automatic battery charging station of claim 14 wherein:

said first switch includes;

a first transistor having a base electrically coupled to said output of said third comparator and a collector; and

an electromechanical relay having a control input electrically connected to said collector of said first transistor.

16. The automatic battery charging station of claim 14 wherein:

said second switch is a single-pole, double-throw switch.

17. The automatic battery charging station of claim 16 wherein:

said second switch includes;

a second transistor having a base electrically connected to said output of said gate and a collector electrically connected to said control input of said second switch; and

an electromagnetic relay having a control input electrically connected to said collector of said second transistor.

18. The automatic battery charging station of claim 14 wherein:

said voltage scaler is a voltage divider.

19. The automatic battery charging station of claim 14 wherein:

said decoder means includes;

a first multivibrator having an input operably coupled to said output of said receiver and an output;

an invertor having an input operably connected to said output of said first multivibrator and an output;

a second multivibrator having an input and an output, said input of said second multivibrator being operably connected to said output of said invertor;

a third multivibrator having an input operably coupled to said output of said receiver and an output; and

a flip-flop having a reset input operably coupled to said output of said second multivibrator, a signal input operably coupled to said output of said third multivibrator, and an output.

20. The automatic battery charging station of claim 19 wherein:

said third switch includes;

an opto-isolator triac driver having an input electrically connected to .said output of said flip-flop and an output; and

a triac having a gate operably connected to said output of said opto-isolator triac driver and an anode operably connected to said beacon.