Truss fabrication machine with joystick controls

• US 5,048,409 A
• Filed: 04/23/1990
• Issued: 09/17/1991
• Est. Priority Date: 04/23/1990
• Status: Expired due to Term

• Current Assignee: Jack A. Schulz
• Original Assignee: Jack A. Schulz
• Inventors: Schulz, Jack A.
• Primary Examiner(s): Hornsby, Harvey C.
• Assistant Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US07/512,838
• Time in Patent Office: 512 Days
• Field of Search: 100/913, 100/43, 100/48, 100/226, 100/269 R, 100/100, 227/152, 269/910, 29/432, 29/798
• US Class Current: 100/48
• CPC Class Codes: B27F 7/155 for nail plates
• CPC Class Codes: G05B 19/427 Teaching successive positions by tracking the position of a joystick or handle to control the positioning servo of the tool head, master-slave control G05B19/423 takes precedence
• CPC Class Codes: Y10S 100/913 Truss presses

Abstract

A truss fabricating machine includes a gantry movable along an X-axis and a pressing cylinder suspended from the gantry which is movable along the Y-axis allowing the pressing cylinder to be located above a joint in a wooden truss. The pressing cylinder presses down to seat connector plates into selected joints of the truss. A joystick generates electrical signals proportional to the direction and extent of movement of the joystick by the operator, which are converted to pulse width modulated electrical signals in a driver, whose output controls proportional solenoids that drive infinite positioning four-way hydraulic valves to actuate hydraulic motors that drive the gantry and pressing mechanism along either the X-axis, or through a separate hydraulic circuit, the Y-axis. The pressing cylinder can be moved along both axes simultaneously. When the pressing cylinder is in the desired position, a thumb switch on top of the joystick is actuated, causing the ram of the pressing cylinder to descend until it seats the connector plate. Releasing the thumb switch causes the ram to move upward to the top of its stroke.

Claims

1. In a truss fabricating apparatus having an elongated table for supporting truss elements to be joined by connector plates pressed into place thereon, a gantry spanning the table and movable longitudinally thereof, and at least one press unit mounted on the gantry for movement therealong transversely of the table to successive positions where the press unit may be actuated to engage the connector plates, a control system for the gantry and the press unit comprising:

the same;

a reversible drive connected with said press unit for causing the same to move along the gantry and traverse the table;

a joystick control movable in positive and negative X directions corresponding to movement of the gantry longitudinally of the table, and movable in positive and negative Y directions corresponding to movement of the press unit along the gantry transversely of the table;

means responsive to X-direction movement of said control for producing an electrical, gantry control signal representative of the X-direction polarity and displacement of the control;

means responsive to Y-direction movement of said control for producing an electrical, press unit control signal representative of the Y-direction polarity and displacement of the control;

driver means connected with said reversible motor means and said reversible drive for operating the same in response to said gantry and press unit control signals to cause the gantry to move longitudinally of the table in a direction and at a speed governed by said gantry control signal, and to cause the press unit to move transversely of the table in a direction and at a speed governed by said press unit control signal, whereby to shift the press unit to a position for engagement with a connector plate; and

selectively operable means connected with said press unit for actuating the same, whereby the joystick control and selectively operable means enable an operator of the apparatus to guide the press unit to the successive positions required for installation of the truss connector plates.

2. The combination as claimed in claim 1, wherein said gantry is provided with an operator'"'"'s platform, and wherein said joystick control is mounted on the gantry adjacent to the platform for manipulation by an operator of the apparatus.

3. The combination as claimed in claim 1, wherein said joystick control is also movable simultaneously in either X direction and either Y direction.

4. The combination as claimed in claim 1, wherein said gantry control signal has a magnitude dependent upon the X-direction polarity and displacement of the joystick control, and wherein said press unit control signal has a magnitude dependent upon the Y-direction polarity and displacement of said control.

5. The combination as claimed in claim 1, wherein said press unit includes an extensible and retractable pressing head for engaging connector plates to be united with truss elements supported on said table, and wherein said selectively operable means comprises switch means on the joystick control and electrical control means responsive to operation of said switch means for actuating said press unit to extend and retract said pressing head.

6. A truss fabrication machine comprising:

a table comprising a tabletop having an X-axis and a transverse Y-axis;

a pressing mechanism comprising a frame supporting a transverse gantry above said tabletop and an anvil generally parallel to said gantry under said tabletop, said gantry and said anvil being mounted on two spaced carriages;

a pair of tracks extending parallel to said X-axis adjacent to and on opposite sides of said table, said tracks supporting said carriages to allow said gantry to travel along said tracks;

a pressing unit including an extensible and retractable pressing head mounted on said gantry and operable to extend said head toward and onto said tabletop and to return it to a starting position;

means for moving said gantry along said tracks;

means for controllably moving said pressing unit along said gantry;

means for actuating said pressing unit whereby said pressing head extends to seat connector plates into truss members; and

command means for electrically controlling said gantry moving means, said pressing unit moving means and said actuating means, including a manually operated control having electrical outputs and means for delivering signals at said outputs representative of movement of said manual control corresponding to desired X and Y directions of movement of said gantry and pressing unit, and means responsive to said signals for driving said gantry moving means and pressing unit moving means.

7. A truss fabrication machine as claimed in claim 6, wherein said manually operated control comprises a joystick having a centered neutral position, said signals having a relationship to the displacement of said joystick away from said centered neutral position.

8. A truss fabrication machine as claimed in claim 7, wherein said gantry moving means further comprises an infinitely adjustable gantry valve operatively connected to at least one fluid-driven motor and a pair of proportional solenoids operatively connected to said gantry valve, and said pressing unit moving means further comprises an infinitely adjustable pressing unit valve operatively connected to a fluid-driven motor and a pair of proportional solenoids operatively connected to said pressing unit valve, and wherein said signal delivery means provides said signals in response to displacements of said joystick from said neutral position for driving said proportional solenoids.