Terminal block

• US 5,052,951 A
• Filed: 01/24/1990
• Issued: 10/01/1991
• Est. Priority Date: 01/24/1990
• Status: Expired due to Term

• Current Assignee: U-Haul International Incorporated (U-Haul Holding Co.)
• Original Assignee: Draw-Tite, Incorporated (TriMas Corporation)
• Inventors: Johnson, Richard B.
• Primary Examiner(s): Schwartz, Larry I.
• Assistant Examiner(s): Vu, Hien D.
• Application Number:
  US07/469,273
• Time in Patent Office: 615 Days
• Field of Search: 434/721, 434/722, 434/723, 434/724, 434/709, 434/283, 434/677, 434/650, 434/654
• US Class Current: 439/723
• CPC Class Codes: H01R 24/20 Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
• CPC Class Codes: H01R 31/02 Intermediate parts for distributing energy to two or more circuits in parallel, e.g. splitter with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/92

Abstract

A compact universal terminal block for connecting single wire conductors to plural wire conductors in series-parallel electrical circuits. The terminal block has a generally rectangular insulative housing with a stepped end portion and plural unitary connectors inside of the housing. Each connector is made from a blank of conductive material and has an input terminal and multiple tubular output terminals for operatively connecting multiple wire conductors to a single wire conductor. The tubular output terminals are arranged in parallel and staggered relationship with respect to each other to minimize the size of the terminal block and the amount of material used for stamping the connectors. Connectors having differing numbers of output terminals are provided in the common insulative housing to serve the requirements of many users.

Claims

1. A terminal block for electrically connecting a single wire conductor to a plurality of wire conductors in electrical circuits comprising:

at least one unitary connector made from a single blank of conductive material, said blank having longitudinally staggered tab portions with narrow interconnecting portions for reducing offal and forming a compact connector with more than two output terminals, said unitary connector having an input terminal portion for attaching a wire conductor, more than one pair of tubular output terminal portions for attaching a pair of wire conductors to said first conductor and narrow portions for connecting said input terminal portion to said output terminal portions, said output tubular terminal portions being disposed inc lose staggered and parallel relationship to each other; and

an insulative housing encasing said unitary connector.

2. A terminal block recited in claim 1 wherein said input terminal portion is a solderless terminal portion.

3. The terminal block recited in claim 1 wherein said input terminal portion is a flat tab type terminal portion.

4. The terminal block recited in claim 1 wherein said input terminal is a tubular terminal portion.

5. The terminal block recited in claim 1 further comprising said insulative housing having a recessed end portion aligned with the outer end portions of said pair of tubular output terminal portions.

6. The terminal block recited in claim 1 further comprising a third tubular output terminal portion of said unitary connector, said third tubular output terminal portion being disposed in spaced apart parallel relationship to one of said first pair of tubular output terminal portions.

7. The terminal block recited in claim 6 wherein the axes of said first described pair of tubular output terminal portions of said unitary connector lie in a first plane and the axis of said third tubular output terminal portion and one of said first pair of tubular output terminal portions lie in a second plane which is orthogonal to said first plane.

8. The terminal block recited in claim 1 further comprising a second pair of tubular output terminal portions of said unitary connector, each output terminal of said second pair being in spaced apart parallel relationship to one of said first described pair of tubular output terminal portions of said unitary connector.

9. The terminal block recited in claim 8 wherein the axis of at least one of said second pair of tubular output terminal portions of said connector and the axis of one of said first pair of tubular output terminal portions of said connector lie in a plane which is orthogonal to the plane of the axes of said first pair of tubular output terminal portions of said connector.

10. The terminal block recited in claim 6 wherein said input terminal portion of said connector is an upward opening "U" shaped portion having a first pair of tabs for attaching a conductor portion of an insulated wire conductor and a second pair of tabs for attaching an insulated portion of said conductor.

11. The terminal block recited in claim 10 wherein at least one of said unitary connectors has a third tubular output terminal portion, said third output terminal portion being in parallel relationship to said first pair of tubular output terminals and aligned with one of said first pair of tubular output terminals.

12. A terminal block for electrically connecting a single wire conductor to a plurality of wire conductors in electrical circuits comprising:

at least one unitary connector made from a single blank of conductive material, comprising;

a plurality of unitary connectors, each of said connectors made from a single blank of a conductive material, each of said blanks having staggered tab portions with narrow interconnecting arm portions for reducing offal and forming a compact connector with an input terminal and more than two output terminals, each of said connectors having more than one pair of tubular output terminal portions, said tubular output terminal portions being disposed in close parallel and staggered relationship to each other; and

a generally rectangular insulative housing encasing said plurality of unitary connectors.