Liquid level sensing system

• US 5,059,954 A
• Filed: 12/21/1990
• Issued: 10/22/1991
• Est. Priority Date: 12/21/1990
• Status: Expired due to Fees

• Current Assignee: Kei Acquistion Corp.
• Original Assignee: Knight Equipment Corporation
• Inventors: Jones, Erik W., Bremer, Larry G., Beldham, Paul M.
• Primary Examiner(s): Crosland, Donnie L.
• Assistant Examiner(s): Hofsass, Jeffery A.
• Application Number:
  US07/633,045
• Time in Patent Office: 305 Days
• Field of Search: 340/614, 340/618, 340/626, 340/612, 73/302, 73/290 R, 73/299
• US Class Current: 340/614
• CPC Class Codes: G01F 23/162 by a liquid column
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold

Abstract

A sensing system for detecting a low level of liquid in a container employs an open-ended probe which is partially submerged in the liquid. The probe contains a pressurized compressible fluid, typically air, the pressure of which is related to the level of the liquid in the container, being a function of the static head of the liquid. A pressure switch fluidly connected to the probe is actuated when the pressure in the probe falls below a predetermined level. The pressure switch activates an air pump, which pumps compressed air into the probe to try and restore the predetermined pressure level, and the switch simultaneously actuates a time delay unit, which in turn initiates a time delay period. If pressure in the probe is restored to the predetermined level prior to the expiration of the time delay period, the time delay unit is reset and the air pump is shut off, since restoration of the pressure indicates that the liquid level is not really low, the low pressure condition is caused by a leak or absorption. However, if the pressure in the probe is not restored to the predetermined level when the time delay period expires, an alarm indicating low liquid level in the container is actuated, so that the level may be replenished.

Claims

1. A liquid level sensing system for sensing a liquid level in a container, comprising:

a probe at least partially receivable in the container, said probe being adapted to have a compressible fluid therein with the pressure of the fluid being related to the level of the liquid in the container;

means responsive to the pressure in the probe dropping below a predetermined level for supplying fluid under pressure to the probe; and

means responsive to the pressure in the probe remaining below said predetermined level for a predetermined time to provide an indication of low liquid level in the container.

2. The liquid level sensing system as recited in claim 1 wherein said means for supplying fluid under pressure to the probe comprises:

a pressure switch in fluid communication with said probe, said pressure switch being actuated when the fluid pressure in said probe drops below said predetermined level; and

an air pump in fluid communication with said probe, said air pump being activated to supply compressed air to said probe in response to actuation of said pressure switch.

3. The liquid level sensing system as recited in claim 2 wherein said means responsive to the pressure in the probe remaining below said predetermined level for a predetermined time comprises:

a time delay unit, said time delay unit initiating a time delay period having a duration of said predetermined time simultaneously with the activation of said fluid supplying means;

a low liquid level indicator; and

said time delay unit activating the low liquid level indicator if the pressure in the probe remains below said predetermined level when the time delay period expires.

4. The liquid level sensing system as recited in claim 1 wherein said means responsive to the pressure in the probe remaining below said predetermined level for a predetermined time comprises a time delay unit, said time delay unit initiating a time delay period having a duration of said predetermined time when said pressure in the probe drops below the predetermined level, said time delay period being initiated simultaneously with the supplying of fluid under pressure to the probe.

5. A liquid level sensing system for sensing a liquid level in a container comprising:

a probe at least partially receivable in the container, said probe having an open lower end and having a compressible gas therein, with the pressure of the gas being related to the level of the liquid in the container;

a pressure switch in fluid communication with said probe, said pressure switch being actuated when the pressure in the probe drops below a predetermined level; and

a pressurized fluid supply means, responsive to the actuation of said pressure switch, for supplying pressurized fluid to said probe, said pressurized fluid supply means ceasing supply of pressurized fluid to the probe when the fluid pressure in said probe again exceeds the predetermined level.

6. The liquid level sensing system of claim 5 including a time delay unit activated by said pressure switch when said switch is actuated by a low pressure condition, an indicator of low liquid level activated by said time delay unit if a predetermined period of time passes without restoration of the predetermined pressure level in said probe.

7. A liquid level sensing system as defined in claim 5 wherein the container is a first container and the probe is a first probe, said liquid level sensing system includes a second probe at least partially receivable in a second container, the second probe having a compressible gas therein with the pressure of the gas being related to the level of the liquid in the second container, and means for coupling the second probe to the pressure switch.

8. A method for sensing liquid level in a container comprising the steps of:

inserting a probe having a compressible fluid therein into the liquid in said container, the pressure of the compressible fluid being related to the level of the liquid in the container;

sensing the fluid pressure in said probe;

supplying pressurized fluid to said probe when the fluid pressure therein falls below a predetermined level; and

indicating a low liquid level in the container if the fluid pressure in said probe remains below a predetermined level for a predetermined period of time.

9. The method recited in claim 8 including ceasing supply of pressurized fluid to said probe when the fluid pressure therein again exceeds the predetermined level.