Insulated roof board

• US 5,069,950 A
• Filed: 04/11/1990
• Issued: 12/03/1991
• Est. Priority Date: 04/11/1990
• Status: Expired due to Term

• Current Assignee: Old Reliable Wholesale Incorporated
• Original Assignee: Old Reliable Wholesale Incorporated
• Inventors: Crookston, Anthony J. Sr.
• Primary Examiner(s): Seidleck, James J.
• Assistant Examiner(s): Ahmad, Nasser
• Application Number:
  US07/508,066
• Time in Patent Office: 601 Days
• Field of Search: 428/158, 428/156, 428/159, 428/160, 428/166, 428/167, 428/314.4, 428/314.8, 428/47, 52/199, 52/302, 52/303, 52/309.9
• US Class Current: 428/156
• CPC Class Codes: E04D 13/172 Roof insulating material with provisions for or being arranged for permitting ventilation of the roof covering
• CPC Class Codes: Y10T 428/24479 including variation in thickness
• CPC Class Codes: Y10T 428/24496 Foamed or cellular component
• CPC Class Codes: Y10T 428/24512 Polyurethane
• CPC Class Codes: Y10T 428/24562 Interlaminar spaces
• CPC Class Codes: Y10T 428/2457 Parallel ribs and/or grooves

Abstract

A composite insulated roof board structure comprising a light-weight insulated roof board member having good thermal insulation properties and a protective top layer which overlies the insulated roof board member. The insulated roof board member comprises a main portion of rigid coherent solid insulating material, such as polyisocyanurate or expanded polystyrene, and a top portion comprising a plurality of spaced blocks above the main portion and integral therewith. The blocks form therebetween a network of interconnected channels which are at the same level for horizontal venting of water vapor to all peripheral edges of the roof board member. The blocks are typically square and the channels are typically in the form of two sets of mutually perpendicular channels. The roof board composite is typically formed as a panel of rectangular shape. A plurality of vents at predetermined intervals may be provided for venting water vapor vertically, in addition to the horizontal venting which takes place via the aforesaid channels.

Claims

1. A composite insulated roof board structure comprising:

(a) an insulated roof board member comprising (1) a main portion of rigid coherent solid insulating material, and (2) a top portion comprising a plurality of spaced blocks above said main portion and integral therewith, said blocks defining therebetween a network of interconnected channels at the same level for horizontal venting of water vapor; and

(b) a relatively hard, dense protective top layer which is adhered to the tops of the blocks of said insulated roof board member.

2. A composite structure according to claim 1, said structure having a plurality of peripheral edges and said channels extending to all of said peripheral edges.

3. A composite structure according to claim 1, said structure being in the form of a rectangular panel having two pairs of opposite parallel peripheral edges and said channels including a first set which are parallel to one of said pairs of peripheral edges and a second set which are parallel to the other said pairs of peripheral edges.

4. A composite structure according to claim 3 wherein said blocks are square.

5. A composite structure according to claim 4 wherein said blocks and said channels are of the same width.

6. A composite structure according to claim 1 in which said solid insulating material is a lightweight material.

7. A composite structure according to claim 1 in which said solid insulating material is a lightweight cellular material.