Resistance measurement in an active and high temperature environment

• US 5,073,758 A
• Filed: 03/30/1990
• Issued: 12/17/1991
• Est. Priority Date: 03/30/1990
• Status: Expired due to Term

• Current Assignee: Cooper Brands, Inc.
• Original Assignee: Cooper Industries, Inc. (Eaton Corporation PLC.)
• Inventors: Postlewait, Lester B., Newton, Charles M.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): NOT, DEFINED
• Application Number:
  US07/501,730
• Time in Patent Office: 627 Days
• Field of Search: 324/713, 324/718, 324/691, 324/693, 324/705, 324/707, 324/525, 324/602, 324/603, 324/612, 324/615, 219/497
• US Class Current: 324/713
• CPC Class Codes: G01R 27/02 Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant by measuring phase angle only G01R25/00

Abstract

A circuit and method for measuring resistance in an active and high temperature environment is provided using a low frequency square wave as an input. The square wave input is fed through the unit under test into a full-wave rectifier and RMS circuit. The full-wave rectifier and averaging circuit cancel out errors caused by the Seebeck effect and noise. The resulting d.c. signal is proportional to the resistance of the unit under test and can be displayed.

Claims

1. A method for measuring the resistance of a part of a powered soldering iron, comprising:

providing an a.c. signal;

passing the a.c. signal through said part of the soldering iron to modify said a.c. signal;

transmitting the modified a.c. signal through a full-wave rectifier to obtain a full-wave rectified signal; and

averaging the full-wave rectified signal over time to generate a direct current signal having an amplitude which is proportional to the resistance of said part of the soldering iron.

2. The method of claim 1, wherein said providing step includes generating a square wave signal, said passing step includes passing the square wave signal through said conductor to modify said square wave signal, and said transmitting step includes transmitting the modified square wave signal through a full-wave rectifier to obtain a full-wave rectified signal.

3. The method of claim 1, wherein said providing step includes generating an a.c. signal by alternating between two d.c. signals.

4. The method of claim 3, wherein said generating an a.c. signal is done by electronically alternating between two d.c. signals.

5. The method of claim 1, wherein said providing step includes generating a current signal by forming an oscillating control signal, controlling a switch with said oscillating control signal, alternating the output of said switch between a first and a second d.c. voltage signal to form a square wave voltage signal, and converting said square wave voltage signal into said square wave current signal.

6. The method of claim 5, wherein said first d.c. voltage signal has an amplitude which is equal in magnitude and opposite in sign of the amplitude of the second d.c. voltage signal.

7. The method of claim 1, wherein said passing step includes passing the a.c. signal through an energized and hot soldering tip.

8. The method of claim 7, wherein said providing step includes generating a square wave current signal, and said passing step includes passing the square wave current signal through said soldering tip to form a square wave voltage signal.

9. The method of claim 1, further comprising:

sending said direct current signal to a display.

10. The method of claim 1, wherein said soldering gun comprises a tip, a heating element, and a ground connection, and said part of the soldering iron is the connection between said tip, heating element, and ground connection.

11. The method of claim 1, wherein said rectifying and averaging steps compensate for the Seebeck effect.

12. A method for measuring the resistance of an energized and hot soldering tip, comprising:

providing a square wave signal;

passing the square wave signal through said soldering tip to modify said square wave signal;

transmitting the modified square wave signal through a full-wave rectifier to obtain a full-wave rectified signal; and

averaging the full-wave rectified signal over time to generate a d.c. signal having an amplitude which is proportional to resistance of said soldering tip.

13. A device for measuring the resistance of a part of a powered soldering iron environment, comprising:

a generating circuit for generating an a.c. signal, said generating circuit being coupled to said part of the soldering iron for passing said a.c. signal therethrough;

a full-wave rectifier for full-wave rectifying a modified a.c. signal, said full-wave rectifier being coupled to said part of the soldering iron; and

an averaging circuit for averaging a full-wave rectified signal over time and generating a direct voltage signal having an amplitude which is proportional to the resistance of said part of the soldering iron, said averaging circuit being coupled to said full-wave rectifier.

14. The device of claim 13, wherein said generating circuit generates a square wave signal.

15. The device of claim 14, wherein said generating circuit generates a square wave current signal.

16. The device of claim 13, wherein said generating circuit comprises:

an oscillator circuit for forming an oscillating control signal;

a first d.c. voltage supply;

a second d.c. voltage supply;

a switch having at least three inputs, a first input is coupled to the first d.c. voltage supply, a second input is coupled to the second d.c. voltage supply, a third input which controls the output of said switch, said third input is coupled to said oscillator circuit, and said oscillation signal causes the output of said switch to alternate between said first and second inputs of said switch forming a square wave voltage signal; and

a bipolar current source circuit for converting said square wave voltage signal into a square wave current signal.

17. The device of claim 16, wherein said first d.c. voltage supply has an amplitude which is equal in magnitude and opposite in sign to the amplitude of said second d.c. voltage supply.

19. The device of claim 13, further comprising:

a display device for displaying a value which is proportional to the amplitude of said direct current voltage signal, said value being equal to the amplitude of the resistance of said conductor.

20. The device of claim 13, wherein said soldering gun comprises a tip, a heating element, and a ground connection, and said part of the soldering iron is the connection between said tip, heating element, and ground connection.

21. The device of claim 13, wherein said rectifying and averaging steps compensate for the Seebeck effect.

18. The device 13, wherein said conductor is an energized and hot soldering tip.