Continuous speed-shifting device

• US 5,112,283 A
• Filed: 09/04/1990
• Issued: 05/12/1992
• Est. Priority Date: 09/04/1989
• Status: Expired due to Fees

• Current Assignee: Bando Chemical Industries Limited
• Original Assignee: Bando Chemical Industries Limited
• Inventors: Furukawa, Yutaka, Miyata, Hirofumi
• Primary Examiner(s): Herrmann, Allan D.
• Assistant Examiner(s): Levi, Benjamin
• Application Number:
  US07/577,426
• Time in Patent Office: 616 Days
• Field of Search: 475/210, 475/211, 475/218, 74/665 GE
• US Class Current: 475/211
• CPC Class Codes: F16H 2037/0886 with switching means, e.g. to change ranges
• CPC Class Codes: F16H 37/0846 CVT using endless flexible members

Abstract

The continuous speed-shifting device of the present invention is provided with the first, second and third rotary shafts, a differential gear mechanism having the first gear element connected to the third rotary shaft, a variable speed pulley mechanism which connects the second and the third rotary shafts speed-changeably by a belt, a driving power gear mechanism which connects the first rotary shaft to the second or the third gear element of the differential gear mechanism and a circulating power gear mechanism which connects the second rotary shaft to the third or the second gear element of the differential gear mechanism. According to switching of the advancing and the retreating, the first rotary shaft and the driving power gear mechanism or the second rotary shaft and the circulating power gear mechanism are connected or disconnected by the gear clutch. Large driving power transmitted from the first rotary shaft to the differential gear mechanism is passed through the gear mechanism but small circulating power returned to the first rotary shaft from the differential gear mechanism is always passed through the pulley mechanism. When the first rotary shaft and the driving power gear mechanism or the second rotary shaft and the circulating power gear mechanism are connected with each other by a gear clutch, rotation of the third rotary shaft is made zero to obtain a neutral state.

Claims

1. A continuous speed-shifting device comprising:

first, second and third rotary shafts arranged in parallel with one another;

a differential gear mechanism having first, second and third gear elements, of which the first gear element is fixedly mounted on the third rotary shaft for rotation thereon;

a variable speed pulley mechanism having first and second variable pulleys fitted to the first and the second rotary shafts, respectively, each of said pulleys including a fixed sheave fixedly mounted on an associated one of said shafts and a movable sheave axially slidably mounted on an associated one of said shafts and facing said fixed sheave, and a belt trained between both of said pulleys, thereby connecting the first and the second rotary shafts speed-changeably;

a first driving power gear mechanism connecting the first rotary shaft to the second gear element of the differential gear mechanism;

a second driving power gear mechanism connecting the first rotary shaft to the third gear element of the differential gear mechanism;

a first circulating power gear mechanism which connects the second rotary shaft to the third gear element of the differential gear mechanism;

a second circulating power gear mechanism which connects the second rotary shaft to the second gear element of the differential gear mechanism;

a first gear clutch positionable to connect the first rotary shaft to the first or the second driving power gear mechanism, or disconnect the first rotary shaft from the first or the second driving power gear mechanism; and

a second gear clutch positionable to connect the second rotary shaft to the first or the second circulating power gear mechanism, or disconnect the second rotary shaft from the first or the second circulating power gear mechanism;

whereby rotating direction of the first gear element of the differential gear mechanism is switched by positioning the first and second gear clutches and the rotational speed of the second or third gear element of the differential gear mechanism connected alternately to the first or second driving power gear mechanism, respectively, is kept higher than that of the third or second gear element connected alternately to the first or second circulating power gear mechanism, respectively, and circulating power is transmitted to the variable speed pulley mechanism.

2. A continuous speed-shifting device as defined in claim 1, wherein the first gear clutch can connect the first rotary shaft to both of the first and the second driving power gear mechanisms simultaneously, the second gear clutch can connect the second rotary shaft to both of the first and the second circulating power gear mechanisms simultaneously and in the state of simultaneous connection by both clutches number of revolutions of the first gear element of the differential gear mechanism becomes zero.

3. A continuous speed-shifting device as defined in claim 2, wherein the fixed sheave of the second variable pulley comprises a main body part fixedly mounted on the second rotary shaft and a sheave part mounted slidably in an axial direction to the main body part through the medium of a screw part, a pulley clutch interposed between the main body part and sheave part for connecting and disconnecting the main body and sheave parts, the pulley clutch connecting the main body part with the sheave part when the first gear clutch connects the first rotary shaft to the first or the second driving power gear mechanism and the second gear clutch connects the second rotary shaft to the first or the second circulating power gear mechanism but releases connection of the main body part and the sheave part when the first gear clutch connects the first rotary shaft to both of the first and the second driving power gear mechanisms and the second gear clutch connects the second rotary shaft to both of the first and the second circulating power gear mechanisms.

4. A continuous speed-shifting device as defined in claim 2, wherein each of the first and the second gear clutches has a sleeve which slides axially in mesh with a spline tooth formed on the respective first and second rotary shaft, and said first and second driving power gear mechanisms and said first and second recirculating power gear mechanisms each include a boss having a spline tooth engageable with an associated one of said sleeves, whereby sliding one of said sleeves and meshing it with the spline tooth of one of said bosses connects or disconnects an associated one of said shafts with an associated one of said gear mechanisms.

5. A continuous speed-shifting device as defined in claim 3, wherein the pulley clutch is provided with a cylindrical movable member having a certain spline tooth at its inner periphery and slidable in an axial direction, said certain spline tooth is engageable with a spline tooth formed at the main body part and at the sheave part, and by engaging the certain spline tooth with the spline tooth at the main body part and at the sheave part by sliding the movable member axially, connection and disconnection of the main body part and the sheave part are effected.

6. A continuous speed-shifting device as defined in claim 1, wherein the differential gear mechanism is composed of a planetary gear mechanism provided with a sun gear rotatably mounted on the third rotary shaft, a plurality of pinions to mesh with said sun gear, a pinion carrier supported by the third rotary shaft and carrying said pinions and a ring gear arranged at the outermost periphery and engageable with the pinions at the inner periphery thereof.