DC voltage tester having parallel connected resistive elements in thermal contact with a thermochronic material

• US 5,128,616 A
• Filed: 02/07/1991
• Issued: 07/07/1992
• Est. Priority Date: 02/07/1991
• Status: Expired due to Term

• Current Assignee: Gillette Company (The Procter & Gamble Company)
• Original Assignee: Duracell Incorporated (Berkshire Hathaway Incorporated)
• Inventors: Palmer, Alan
• Primary Examiner(s): Harvey, Jack B.
• Application Number:
  US07/652,165
• Time in Patent Office: 516 Days
• Field of Search: 324/104-106, 324/435, 324/437, 324/96, 324/122, 350/351, 350/331 R, 350/331 T, 350/341, 350/334, 350/359, 340/786, 340/851, 374/162, 374/161
• US Class Current: 324/435
• CPC Class Codes: G01R 19/16542 for batteries charge condition monitoring in G01R31/36
• CPC Class Codes: G01R 19/16561 in hand-held circuit testers see also G01R19/155
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A DC voltage tester having a plurality of resistive elements in thermal contact with a thermochromic material wherein the resistive elements are connected in a parallel configuration.

Claims

1. A DC voltage tester comprising a substrate;

an electrical circuit located on one side of the substrate and comprising at least two resistive elements and a pair of electrical contacts, wherein the resistive elements and the pair of contacts are connected in a parallel configuration and thermochromic material in thermal contact with at least two of the resistive elements.

2. The voltage tester of claim 1 wherein the thermochromic material is a thermochromic ink.

3. The voltage tester of claim 1 comprising three resistive elements, each of said elements being in thermal contact with a thermochromic material.

4. The voltage tester of claim 1 wherein each resistive element is in thermal contact with an identical thermochromic material, and each element has a different predetermined resistance.

5. The voltage tester of claim 1 wherein at least two resistive elements have about the same predetermined resistance and each are in thermal contact with a different thermochromic material.

6. The voltage tester of claim 1 wherein there are three resistive elements, each in thermal contact with a thermochromic material, and further comprising a fourth resitive element not in thermal contact with a thermochromic material.

7. The voltage tester of claim 1 adapted to test a 9V battery wherein said thermochromic material has a response temperature, T_r, which is above room temperature and said circuit comprises first, second, and third resistive elements wherein, when a voltage of about 5 volts or less is applied to the electrical contacts only said first element will heat up to a temperature greater than or equal to T_r ;

when a voltage of between about 5 volts and 8 volts is applied to the electrical contacts only said first and second elements will heat up to a temperature greater than or equal to T_r ; and

when a voltage of about 8 volts or more is applied to the electrical contacts said first, second, and third elements will heat up to a temperature greater than or equal to T_r.

8. The voltage tester of claim 1 wherein each resistive element is a rectangularly shaped deposit of a resistive material and said elements are aligned in a row parallel to the length dimension a rectangularly shaped substrate, and said electrical circuit has a total resistance of between about 50 and 70 ohms.

9. The voltage tester of claim 1 further comprising a pair of electrically conductive buss bars, wherein one buss bar is connected along one edge of each resistive element and the other buss bar is connected along an opposite edge of each resistive element and wherein an end portion of each buss bar functions as an electrical contact.

10. A battery tester comprising a substrate;

an electrical circuit located on one side of the substrate and comprising at least three resistive elements, a pair of electrical contacts so positioned as to be capable of alignment with the terminals of a battery, and electrical connection means for connecting the resistive elements and the pair of contacts in a parallel configuration;

a voltage scale located on the other side of the substrate in a position coincident with the position of the resistive elements; and

thermochromic material on the same side of the substrate as the voltage scale and being in thermal contact with at least three of the resistive elements.

11. The battery tester of claim 10 wherein each resistive element is rectangularly shaped deposit of a resistive material and said elements are arranged in a row parallel to the lengthwise dimension of the substrate.

12. The battery tester of claim 11 wherein a first resistive element has a predetermined resistance less than the predetermined resistance of a second element, and the second element has a predetermined resistance less than the predetermined resistance of a third element, and said second element being located in the row between said first and third elements.

13. The battery tester of claim 12 wherein said voltage scale means is a rectangularly shaped pattern having three windows, wherein one window is centered over each of said resistive elements.

14. The battery tester of claim 13 wherein said thermochromic material is a thermochromic ink having a response temperature, T_r, which is above room temperature, whereby said ink is opaque below T_r and turns clear above T_r, and said ink is applied in a layer over each of said windows of said voltage scale.

15. The battery tester of claim 13 wherein a first of said windows is revealed when a voltage of about 5 volts or less is applied to said electrical contacts, said first window and a second window are revealed when a voltage of between about 5 volts and 8 volts is applied to said electrical contacts, and wherein all three windows are revealed when a voltage of greater than about 8 volts or more is applied to the electrical contacts.

16. The battery tester of claim 11 wherein there are first, second, third, and fourth resistive elements;

said first, second, and third elements being in thermal contact with thermochromic material and said fourth element not being in thermal contact with a thermochromic material.

17. The battery tester of claim 16 wherein said electrical connection means comprises a pair of metallic buss bars, wherein one buss bar traverses the row of resistive elements and is connected to each resistive element along an outermost edge thereof, and the other buss bar traverses the row of resistive elements and is connected to each resistive element along the opposite outermost edge thereof.

18. The battery tester of claim 17 wherein the portion of each buss bar associated with the fourth resistive element functions as an electrical contact pad.

19. The battery tester of claim 18 wherein said elements are arranged in the row with said first element between said fourth and second elements and with said second element between said first and third elements, and wherein said first element has a predetermined resistance less than the predetermined resistance of said second element and said second element has a predetermined resistance less than the predetermined resistance of said third element whereby the total resistance of said first, second, and third elements connected in parallel is greater than about 60 ohms;

and wherein said fourth resistive element has a predetermined resistance sufficient to lower the total resistance of all four elements connected in parallel to a value of less than about 60 ohms.

20. The battery tester of claim 19 wherein said the resistive material is selected from the group consisting of epoxy or urethane based carbon, silver, nickel, and mixtures thereof.