Method of cleaving a brittle plate and device for carrying out the method

• US 5,132,505 A
• Filed: 03/04/1991
• Issued: 07/21/1992
• Est. Priority Date: 03/21/1990
• Status: Expired due to Fees

• Current Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Van Gennip, Theodorus J. M. J., Zonneveld, Maarten H., Dekker, Jacobus N., Verkade, Gerrit C., Fierkens, Ireneus H. T.
• Primary Examiner(s): ALBRITTON, CLARENCE
• Application Number:
  US07/664,073
• Time in Patent Office: 505 Days
• Field of Search: 219/121.67, 219/121.72, 219/121.6, 219/121.85, 219/121.78, 219/121.79, 219/121.65, 219/121.66, 219/121.6, 219/121.85, 219/121.68 , 219/121.69, 65/105, 65/112, 125/30 R
• US Class Current: 219/121.6
• CPC Class Codes: B23K 2103/50 Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
• CPC Class Codes: B23K 26/0821 using multifaceted mirrors, e.g. polygonal mirror
• CPC Class Codes: B23K 26/40 taking account of the properties of the material involved
• CPC Class Codes: B28D 1/221 by thermic methods
• CPC Class Codes: C03B 33/091 using at least one focussed radiation beam, e.g. laser beam C03B33/0955 takes precedence
• CPC Class Codes: G02F 1/133351 Manufacturing of individual cells out of a plurality of cells, e.g. by dicing

Abstract

A method and a device for cleaving a plate of a brittle material, such as, for example, glass, by means of a radiation beam repeatedly moving over the plate. The radiation beam is repeatedly passed over a desired track until the plate has been cleaved along a desired line of rupture of the plate.

Claims

1. A method of cleaving a brittle plate in which a radiation beam originating from a source of radiation is passed over a desired track of the plate, which beam produces thermomechanical stresses in the plate and causes, starting from a crack initiation, a crack to be formed along a desired line of rupture, characterized in that the radiation beam is passed repeatedly over the track until the plate has been cleaved along the desired line of rupture, and characterized in that a first radiation beam is passed repeatedly over a first desired track of a first glass plate belonging to a number of liquid crystal display devices and a second radiation beam is passed repeatedly over a second desired track of a second glass plate belonging to the liquid crystal display devices until the plates have been cleaved along a first and a second desired line of rupture, respectively, which are located between two adjacent liquid crystal display devices.

2. A method as claimed in claim 1, characterized in that the first and second lines of rupture, viewed in a projection on one of the plates, are located at a certain relative distance.

3. A method of cleaving a brittle plate comprising the steps of

(a) locating an initial crack at an edge surface of a brittle plate,

(b) producing thermomechanical stresses in said plate along a track starting from said initial crack by repeatedly passing a radiation beam over said track, and

(c) continuing said step of repeatedly passing said radiation beam along said track until a crack is formed cleaving said plate along a rupture line.

4. A method according to claim 3, wherein said rupture line extends from one side of said plate to another side of said plate, wherein said step of repeated passing said radiation beam is carried out to only a given distance from said another side, and wherein cleaving of said plate along said rupture line is thereafter completed within the part of said plate kept free of said radiation beam.

5. A device for cleaving a plate comprising

(a) laser means for producing a laser beam,

(b) focussing means for focussing said laser beam,

(c) rotatable mirror means for repeatedly passing said laser beam over a track on a surface of a brittle plate until a crack is provided to cleave said plate along a rupture line, and

(d) screening means for shielding a part of said rupture line from said laser beam.