Battery charge cycle counter

• US 5,136,620 A
• Filed: 12/31/1990
• Issued: 08/04/1992
• Est. Priority Date: 12/31/1990
• Status: Expired due to Fees

• Current Assignee: Stephen S. Eaves
• Original Assignee: Stephen S. Eaves
• Inventors: Eaves, Stephen S.
• Primary Examiner(s): Heyman, John S.
• Application Number:
  US07/636,141
• Time in Patent Office: 582 Days
• Field of Search: 377/15, 377/112, 340/636, 324/427, 324/437, 429/61, 429/93, 320/39, 320/48
• US Class Current: 377/15
• CPC Class Codes: G01R 31/3646 for indicating electrical conditions or variables, e.g. visual or audible indicators
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/18 Indicator or display

Abstract

An electronic counting device for counting the charge cycles accumulated on a battery. The counting device is mounted on a battery intercell connector and senses the reversal in current through the battery which corresponds to a charge cycle.

Claims

1. An electronic counting device for counting the charge cycles accumulated on a multicell battery by monitoring for a corresponding reversal in polarity of the IR drop produced across a resistor in series with the cells of said multicell battery, said reversal in polarity resulting from the reversal in current flow through the battery between charge and discharge comprising:

sensing means for sensing the IR drop produced across two points along the length of said resistor in series with the cells of said multicell battery,

detecting means for detecting a first condition where said IR drop is of a predetermined polarity and has exceeded a predetermined minimum magnitude and a second condition where said IR drop has reversed from said predetermined polarity and has exceeded a predetermined minimum magnitude,

counting means for incrementing a stored count upon a transition from said first condition to said second condition, said counting means thereby accumulating a count equal to the amount of charge cycles accumulated on said multicell battery,

display means for providing a visual readout of the amount of charge cycles accumulated by said counting means.

2. The counting device of claim 1 where said sensing means is embodied by two conducting tabs having attachment means for attachment at two points along the length of said resistor in series with the cells of said multicell battery.

3. The detecting means of claim 1 comprising:

a dual comparator circuit means for amplifying said IR drop and for providing a first comparator output signal when said IR drop is of a positive polarity in respect to a reference and has exceeded a threshold level, and a second comparator output signal when said IR drop is of a negative polarity in respect to said reference and has exceeded a threshold level,

a flip-flop circuit means which is latched by said first comparator output signal and unlatched by said second comparator output signal, said flip-flop circuit output serving as the output of said detecting means.

4. The counting device of claim 1 where an intercell connector on said multicell battery serves as said resistor in series with the cells of said multicell battery.

5. The counting device of claim 1 where said counting means and said display means are combined together in an integrated counting and display module.

6. The counting device of claim 1 where means have been provided for presetting said counting means with an initial count, thereby allowing an accurate indication of the charge cycles accumulated on a previously used battery.

7. The counting device of claim 1 where means have been provided for using a portion of said multicell battery'"'"'s power to provide power to said counting device.

8. The counting device of claim 1 where said counting device is powered by its own internal battery.

9. The counting device of claim 1 where said detecting means, said counting means and said display means are arranged in a single portable housing with said sensing means directly attached thereto.

10. The counting device of claim 9 where said single portable housing is permanently affixed to a portion of said multicell battery, whereby the device will continuously record the charge cycles accumulated on said multicell battery.

11. In a multicell battery having cells serially connected by intercell connectors of a predetermined length, an electronic counting device for counting the charge cycles accumulated on said multicell battery by monitoring for a corresponding reversal in polarity of the IR drop produced across one of said intercell connectors, said reversal in polarity resulting from the reversal in current flow through the battery between charge and discharge comprising;

sensing means for sensing the IR drop produced across two points along the length of said intercell connector,

detecting means for detecting a first condition where said IR drop is of a predetermined polarity and has exceeded a predetermined minimum magnitude and a second condition where said IR drop has reversed from said predetermined polarity and has exceeded a predetermined minimum magnitude,

counting means for incrementing a stored count upon a transition from said first condition to said second condition, said counting means thereby accumulating a count equal to the amount of charge cycles accumulated on said multicell battery,

display means for providing a visual readout of the amount of charge cycles accumulated by said counting means.

12. The detecting means of claim 11 comprising:

a first comparator circuit for providing an output signal when said IR drop is of a positive polarity in respect to a reference and has exceeded a threshold level,

a second comparator circuit for providing an output signal when said IR drop is of a negative polarity in respect to said reference and has exceeded a threshold level,

a flip-flop circuit means which is latched by said first comparator output signal and unlatched by said second comparator output signal, said flip-flop circuit output serving as the output of said detecting means.

13. The counting device of claim 11 where said counting means and said display means are combined together in an integrated counting and display module.

14. The counting device of claim 11 where means have been provided for presetting said counting means with an initial count, thereby allowing an accurate indication of the charge cycles accumulated on a previously used battery.

15. The counting device of claim 11 where means have bee provided for using a portion of said multicell battery'"'"'s power to provide power to said counting device.

16. The counting device of claim 11 where said counting device is powered by its own internal battery.

17. The counting device of claim 11 where any other resistor connected in series with the cells of said multicell battery is used to generate the IR drop monitored by said counting device.

18. The counting device of claim 11 where said detecting means, said counting means and said display means are arranged in a single portable housing with said sensing means directly attached thereto.

19. The counting device of claim 18 where said single portable housing is permanently affixed to a portion of said multicell battery, whereby said counting device will continuously record the charge cycles accumulated on the battery.

20. The counting device of claim 19 where said sensing means is embodied by two conducting tabs having attachment means for attachment at two points along the length of said intercell connector and where the tabs serve an added function as means for permanently affixing said counting device to said multicell battery.