Detection of overheated railroad wheel and axle components

• US 5,149,025 A
• Filed: 09/13/1991
• Issued: 09/22/1992
• Est. Priority Date: 10/11/1988
• Status: Expired due to Term

• Current Assignee: Progress Rail Services Corporation (Caterpillar Incorporated)
• Original Assignee: Harmon Industries, Inc. (General Electric Company)
• Inventors: Mecca, Randall S., Utterback, Jeffery J.
• Primary Examiner(s): Oberleitner, Robert J.
• Assistant Examiner(s): Le, Mark T.
• Application Number:
  US07/759,237
• Time in Patent Office: 375 Days
• Field of Search: 246/169 A, 246/169 D, 250/338.3, 250/252.1, 250/340, 250/341, 250/342, 250/239, 340/600, 340/682
• US Class Current: 246/169.00A
• CPC Class Codes: B61K 9/06 by detecting or indicating heat radiation from overheated axles

Abstract

Overheated railroad journal bearings, wheels, and other wheel components on a moving or stationary railroad train are detected by amplifying the current signal from an infrared radiation sensor comprising a pytoelectric cell. A reference temperature is sensed by chopping the incident infrared radiation with an asynchronous shutter that momentarilly closes at successive time spacings of shorter duration than the scanning period of the sensor. The amplified signal is converted to a digital signal and processed by a microcontroller and associated hardware and software. The detector automatically and periodically calibrates itself and compensates the temperature signals for any temperature difference between the ambient external temperature and the temperature inside the detector housing. The output signal may be digital or analog.

Claims

1. In a process for detecting an overheated component of a railroad train, the steps of:

at a trackside location, sensing heat from said component with an infrared detector;

comparing the response of said detector when infrared radiation is received form said component to the response of said detector when infrared radiation from the component is not received by the detector; and

when said radiation is not being received,

(a) pulsing a radiation-emitting element at two input energy levels to irradiate said detector,

(b) comparing the output signals from said detector produced in response to said pulsing to obtain a difference signal,

(c) measuring the ambient temperature proximate to said detector, and

(d) deriving a detector error value from said difference signal in accordance with the temperature coefficient of the detector applicable to said ambient temperature.

2. The process as claimed in claim 1, wherein said step (a) includes repeatedly pulsing said element at said tow levels, and wherein said process further comprises averaging the resulting difference signals.

3. The process as claimed in claim 1, wherein said step (d) includes multiplying said difference signal by said detector temperature coefficient applicable to the ambient temperature.

4. The process as claimed in claim 1, wherein said step (d) includes multiplying said difference signal by said detector temperature coefficient applicable to the ambient temperature to generate a resulting value, and converting said resulting value into a percentage of said difference signal to generate said detector error value.

5. The process as claimed in claim 1, further comprising reporting an integrity failure if the error value in the response of the detector is not within a predetermined tolerance.

6. The process as claimed in claim 1, further comprising the additional step of compensating for changes in the level of radiant energy output form said element that are a function of temperature.

7. The process as claimed in claim 6, wherein said compensating step includes measuring the ambient temperature proximate to said element, calculating an error factor from the ambient temperature and the temperature coefficient of said element, and combining the error factor with said detector error value to produce a composite error value.

8. The process as claimed in claim 7, further comprising reporting an integrity failure if said composite error value is not within a predetermined tolerance.