Multiple fixed angle orthopaedic appliance

• US 5,176,623 A
• Filed: 10/15/1991
• Issued: 01/05/1993
• Est. Priority Date: 10/15/1991
• Status: Expired due to Term

• Current Assignee: DJO LLC (Enovis Corp.)
• Original Assignee: Professional Turf Products Incorporated (Smith & Nephew PLC)
• Inventors: Stetman, Joe G., Pruyssers, Adriaan C.
• Primary Examiner(s): PREBILIC, PAUL B
• Application Number:
  US07/776,563
• Time in Patent Office: 448 Days
• Field of Search: 602/5, 602/16, 602/23, 602/26, 602/27
• US Class Current: 602/27
• CPC Class Codes: A61F 5/0127 for the feet A61F5/0111 takes precedence

Abstract

An orthopaedic brace for articulated joints of the human body and the members of the body joined by such joints is comprised of support members for securement to respective body members on opposite sides of the joint and a hinge assembly connecting the support members and providing an axis of oscillation aligned with the axis of articulation of the joint; the hinge assembly including retention surfaces on one hinge member and a locking device on another hinge member cooperative with the retention surfaces for supporting the joint and the associated body members in any one of a plurality of fixed angle positions during normal activity; for quick release from the fixed position to a free-floating condition to enable the wearer to periodically engage the therapeutic and/or rehabilitative exercise of the joint without having to remove the brace; and for quick and facile return to the selected fixed angle position without having to engage in tedious readjustment of the brace following execise.

In the preferred embodiment illustrated and described, the appliance comprises a lower leg and ankle walker for holding the foot and ankle in any one of a plurality of fixed positions and for release from the fixed position to a free floating condition to accomodate rehabilitative afrticulation of the ankle in both dorsiflexion and plantar flexion.

Claims

1. An orthopaedic lower leg and ankle walker for supporting the lower leg, ankle and foot of a patient, comprising

a shoe for reception of the foot of the patient, said shoe including upwardly extending lateral and medial sidewall portions each terminating below the malleolus of the ankle of the patient,

of said shoe extending upwardly respectively from of said shoe extending upwardly respectively from respective ones of said sidewall portions outwardly of the malleolus on respective sides of the patient'"'"'s ankle,

a pair of lower leg support members extending upwardly respectively from the malleolus on the respective sides of the patient'"'"'s ankle along the respective sides of the patient'"'"'s leg,

a pair of second hinge members located respectively at the lower ends of respective ones of said leg support members,

means connecting the second hinge member on each side of the patient'"'"'s ankle to the first hinge member on the same side of the patient'"'"'s ankle for oscillatory movement about an axis substantially aligned with the axis of articulation of the patient'"'"'s ankle,

second hinge members on at least

one of said first and second hinge members on at least one side of the patient'"'"'s ankle including retention means in the form of an arc substantially concentric with the axis of oscillation between said hinge members on said one side of the ankle,

locking means associated with and adjustably mounted on the other one of said first and second hinge members on said at least one side of the patient'"'"'s ankle in alignment with said retention means, said locking means being selectively engageable with said retention means and including at least one surface portion lockingly engageable with said retention means,

said retention means and locking means being so arranged relative to one another that said locking means is aligned with a mid-portion of the arc of said retention means when said shoe is generally perpendicular to said leg support members,

said locking means being adjustable to engage said surface thereof with said retention means for selectively locking said hinge members together in said position wherein said shoe is perpendicular to said leg support members and in any of a plurality of positions in dorsiflexion and plantar flexion of said shoe relative to said leg support members within the limits of the arc of said retention means, and to be disengaged from said retention means while remaining associated with said other hinge member to accommodate free floating oscillatory movement of said shoe relative to said leg support members in both dorsiflexion and plantar flexion, whereby said hinge members may be locked in any of a plurality of selected positions of adjustment, quickly released from such position to accommodate rehabilitative exercise of the patient'"'"'s ankle in plantar flexion and dorsiflexion, and quickly returned to and locked in the selected position of adjustment, and

means for releasably securing said shoe to the patient'"'"'s foot and said leg support members to the opposite sides of the patient'"'"'s leg.

2. An orthopaedic walker as set forth in claim 1 wherein said retention means comprises a plurality of angularly spaced recesses and said surface on said locking means is selectively engageable with portions of said one hinge member adjoining the margins of each said recess for selectively locking said hinge members in any one of the angular positions defined by said recesses.

3. An orthopaedic walker as set forth in claim 2 wherein said recesses extend through said one hinge member and overlap one another to define an arcuate slot comprised of a plurality of angularly spaced notches, and wherein said locking means extends into said slot and said surface portion on said locking means is selectively engageable with surface portions on said one hinge member adjoining the marginal edges of each of said notches for selectively locking said hinge members in any one of the angular positions defined by said notches.

4. An orthopaedic walker as set forth in claim 2 wherein said locking means includes a cam portion having a toroidal surface facing toward and engageable with juxtaposed surface portions on sad one hinge member, and said juxtaposed surface portions on said one hinge member include complementary toroidal surface portions adjoining and concentric with the marginal edges of each of said recesses for selective reception of and locking engagement with the toroidal surface on said locking means.

5. An orthopaedic walker as set forth in claim 4 wherein said locking means includes a stem portion protruding axially from said toroidal surface for selective entry into and initial alignment of said locking means relative to each of said recesses.

6. An orthopaedic walker as set forth in claim 1 wherein one of said hinge members on said one side of the patient'"'"'s ankle includes thereon indicia of spaced angular relationships between said shoe and said leg support members and the other of said hinge members on said one side of the patient'"'"'s ankle includes a portion overlying said indicia and having an indicator window therein for revealing said indicia one at a time in correspondence with the angular position of said shoe relative to said leg support members, thereby to facilitate selection of the locked position of angular adjustment of said shoe relative to said leg support members and to facilitate return of said shoe to such selected position following exercise.

7. An orthopaedic walker as set forth in claim 6 wherein said hinge members on both sides of the patient'"'"'s ankle are of the same construction as one another and both include retention means and locking means as set forth in claim 1, and indicia and an indicator window as set forth in claim 6, whereby the members on both sides of the patient'"'"'s ankle may be conveniently locked in, released from and quickly returned to the same position of angular adjustment.

8. An orthopaedic walker as set forth in claim 1 wherein the leg support member on said one side of the patient'"'"'s ankle includes a portion extending upwardly and inwardly above the malleolus on said one side of the patient'"'"'s ankle and having on the upper surface thereof indicia of spaced angular relationships between said shoe and said leg support member, and indicator means associated with said shoe on said one side of the patient'"'"'s ankle for cooperation with said indicia for indicating the angular relationship between said shoe and said leg support member.

9. An orthopaedic walker as set forth in claim 8 wherein said first hinge member on said one side of the patient'"'"'s ankle includes a portion inclined upwardly and inwardly over said upwardly and inwardly inclined portion of said leg support member and said indicia thereon, and said indicator means comprises a window in said upwardly and inwardly inclined portion of said first hinge member for selectively revealing said indicia in correspondence with the angular position of said shoe relative to said leg support member.

10. An orthopaedic walker as set forth in claim 1 wherein said locking means includes and is operable by a manually rotatable hand grip protruding outwardly from the walker at said one side of the patient'"'"'s ankle, and the walker includes a protective cover having a releasable press fit over said hand grip and means for securing said cover to the walker for preventing rotation of said cover, said cover when pressed onto said hand grip mitigating against rotation of said hand grip and thereby mitigating against inadvertent tightening or loosening of said locking means.

11. An orthopaedic walker as set forth in claim 10 wherein said hand grip has a slot therein for reception of a tool for facilitating rotation and thereby tightening and loosening of said locking means, said cover includes a recess within the interior thereof for reception of such a tool, and a tool is removably mounted within said recess and includes a portion adapted to be inserted in said hand grip slot to facilitate rotation of said hand grip.

12. An orthopaedic appliance for an articulated joint of the body of a patient and the members of the patient'"'"'s body joined by such joint, comprising

a first support member for securement to a patient'"'"'s body adjacent to and at one side of an articulated joint of the patient'"'"'s body,

a second support member for securement to the body member of the patient at the other side of the joint adjacent to the joint,

a first hinge member on said first support member aligned with the articulated joint of the patient,

a second hinge member on said second support member aligned with said first hinge member and the articulated joint of the patient,

means connecting said first and second hinge members for oscillatory movement about an axis substantially coincident with the axis of articulation of the articulated joint of the patient,

one of said hinge members including retention means in the form of an arc substantially concentric with the axis of oscillatory movement between said hinge members,

locking means associated with and adjustably mounted on the other one of said hinge members in alignment with said retention means, said locking means including thereon at least one surface lockingly engageable with said retention means,

said hinge members being angularly adjustable relative to one another, said locking means being adjustable to engage said surface thereon selectively with said retention means for releasably locking said hinge members together in any of a plurality of positions of relative angular adjustment of said hinge and support members, said locking means being adjustable to be disengaged from said retention means while remaining associated with said other hinge member to accommodate free floating oscillatory movement of said support members and articulation of the patient'"'"'s joint, whereby said hinge and support members may be locked in any selected position of relative angular adjustment of said support members, quickly released from the selected position to accommodate rehabilitative articulation of the patient'"'"'s joint, and quickly returned to and locked in the selected position of adjustment.

13. An orthopaedic appliance as set forth in claim 12 wherein said locking means includes a cam portion having a toroidal surface facing toward and engageable with juxtaposed surface portions of said retention means, and said juxtaposed surface portions of said retention means include arcuately spaced complementary toroidal surface portions for selective reception of and locking engagement with the toroidal surface on said locking means.

14. An orthopaedic appliance as set forth in claim 12 including first and second support members, first and second hinge members, retention means and locking means on both sides of the patient'"'"'s joint aligned with the axis of articulation of the joint, corresponding ones of said first and second hinge members bearing indicia of the relative angular positions of relative adjustment of the respective support members, the other ones of said first and second hinge members each including portions overlying said indicia and having a window therein for revealing said indicia one at a time, whereby to facilitate adjustment of the hinge members on the opposite sides of the joint to the same angle.

15. An orthopaedic appliance for an articulated joint of the body of a patient and the members of the patient'"'"'s body joined by such joint, comprising

a first support member for securement to a patient'"'"'s body adjacent to and at one side of an articulated joint of the patient'"'"'s body,

a second support member for securement to the body member of the patient at the other side of the joint adjacent to the joint,

a first hinge member on said first support member aligned with the articulated joint of the patient,

a second hinge member on said second support member aligned with said first hinge member and the articulated joint of the patient,

means connecting said first and second hinge members for oscillatory movement about an axis substantially coincident with the axis of articulation of the articulated joint of the patient,

an arcuate slot in one of said hinge members substantially concentric with the axis of oscillatory movement between said hinge members,

locking means adjustably mounted on the other one of said hinge members in alignment with said slot, said locking means extending into said slot and including thereon at least one surface engageable with surface portions on said one hinge member adjoining the margins of said slot,

said locking means being adjustable to engage said surface thereon selectively with said surface portions on said one hinge member for releasably locking said hinge members together in any one of a plurality of positions of relative angular adjustment of said support members, and to be disengaged from said surface portions on said one hinge member while remaining associated with said other hinge member to accommodate free floating movement of said support

members and articulation of the patient'"'"'s joint, whereby said hinge and support members may be locked in any selected position of relative angular adjustment of said support members within the limits of oscillatory movement accommodated by the arcuate extent of said slot, quickly released from the selected position to accommodate rehabilitative articulation of the patient'"'"'s joint, and quickly returned to and locked in the selected position of adjustment.

16. An orthopaedic appliance as set forth in claim 15 wherein said arcuate slot comprises a plurality of angularly spaced notches and said surface of said locking means is selectively engageable with surface portions on said one hinge member adjoining the marginal edges of each of said notches for selectively locking said hinge members in any one of the angular positions defined by said notches.

17. An orthopaedic appliance as set forth in claim 16 wherein said locking means includes a cam portion having a toroidal surface facing toward and engageable with juxtaposed surface portions on said one hinge member, and said juxtaposed surface portions on said one hinge member include complementary toroidal surface portions adjoining and concentric with the marginal edges of each of said notches for selective reception of and locking engagement with the toroidal surface on said locking means.

18. An orthopaedic appliance as set forth in claim 17 wherein said locking means includes a stem portion protruding axially from said toroidal surface for selective entry into and initial alignment of said locking means relative to each of said notches.

19. An orthopaedic appliance as set forth in claim 15 wherein one of said first and second hinge members comprises a yoke including spaced, generally parallel first and second hinge plates and a bearing interposed between said first and second hinge plates, and the other of said first and second hinge members comprises a third hinge plate inserted between said first and second hinge plates and rotatably mounted on said bearing for oscillatory movement relative to said first and second hinge plates.

20. An orthopaedic appliance as set forth in claim 19 wherein said arcuate slot is formed in said third hinge plate substantially concentric with said bearing, and said locking means includes a threaded stud secured to one of said first and second hinge plates and extending into said slot, and a locking member threaded on said stud and extending through the other one of said first and second hinge plates for engagement with said third hinge plate.

21. An orthopaedic appliance as set forth in claim 20 wherein said locking member includes a cam portion concentric with said stud having thereon a toroidal surface facing toward and engageable with juxtaposed surfaces on said third hinge plate, and said arcuate slot comprises a plurality of angularly spaced notches in said third hinge plate and said juxtaposed surfaces on said third hinge plate include complementary toroidal surface portions adjoining and concentric with the marginal edges of each of said notches for selective reception of and locking engagement with the toroidal surface on said cam.

22. An orthopaedic appliance as set forth in claim 20 wherein said third hinge plate bears indicia of various positions of angular adjustment between said support members, and said other one of said first and second hinge plates overlies said indicia and has a window therein for revealing said indicia one at a time.