Apparatus and method for controlling the output power of a generator to maintain generator temperature below an allowed limiting value

• US 5,198,744 A
• Filed: 06/06/1991
• Issued: 03/30/1993
• Est. Priority Date: 06/21/1990
• Status: Expired due to Term

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Meyer, Friedhelm, Kohl, Walter, Mittag, Rainer, Schramm, Guenter
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): To, Ed
• Application Number:
  US07/712,132
• Time in Patent Office: 663 Days
• Field of Search: 322/33, 322/34, 322/11, 322/22, 322/99, 320/35, 320/64, 320/48
• US Class Current: 322/33
• CPC Class Codes: H02J 7/007192 in response to temperature
• CPC Class Codes: H02J 7/1438 in combination with power supplies for loads other than batteries
• CPC Class Codes: H02P 2101/45 for motor vehicles, e.g. car alternators
• CPC Class Codes: H02P 9/006 Means for protecting the generator by using control H02H7/06 takes precedence; control effected upon generator excitation circuit to reduce harmful effects of overloads or transients H02P9/10

Abstract

A generator having an exciting winding and a standard load associated with a standard exciting current in the exciting winding can be controlled by a voltage regulator which adjusts an exciting current in the exciting winding and a temperature measurement device in a predetermined location in the generator and/or a voltage regulator associated with the generator, which is connected to the voltage regulator, advantageously via a microprocessor device or a pulse duration modulation circuit connected to the final regulating stage of the voltage regulator for gating the exciting current. So that the generator can be dimensioned to operate above its maximum rated temperature and can be operated in a superexcited state, the method of controlling the generator includes the steps of increasing the exciting current in the exciting winding beyond the standard exciting current to operate the generator at a higher load than the standard load; measuring a temperature T_G at a predetermined location, advantageously in the generator, with the temperature measurement device; determining an allowed limiting temperature T_GMAX at the predetermined location; lowering the exciting current, I_Err, when the temperature T_G is greater than the allowed limiting temperature T_GMAX and maintaining the output power as high as possible without exceeding the allowed limiting temperature.

Claims

1. In an apparatus for controlling a generator having an exciting winding, a standard load, a standard value of an exciting current in the exciting winding, an output power and an output voltage, said apparatus comprising the exciting winding of the generator, a voltage regulator connected to the exciting winding, said voltage regulator controlling the output voltage of the generator by changing an exciting current in the exciting winding, and means for temperature measurement, the improvement wherein the means for temperature measurement measures a temperature T_G at a predetermined location in the generator and comprising means for determining an allowed limiting temperature T_GMAX at the predetermined location in the generator, means for increasing the exciting current in the exciting winding of the generator for a predetermined time interval relative to the standard exciting current to operate the generator at a higher load than the standard load and means for lowering the exciting current, I_Err, when the temperature T_G determined in the generator by the means for temperature measurement is greater than the allowed limiting temperature T_GMAX, and where said generator is dimensioned so that, during a higher load than the standard load the temperature in the generator can be higher than the allowed limiting temperature and wherein the means for lowering the exciting current comprises a pulse duration modulation stage (14) connected to a final regulating stage of the voltage regulator to supply an output signal to the voltage regulator to set an input/output ratio of the final regulating stage (17) of the voltage regulator, and wherein said pulse duration modulation stage (14) includes a comparator (15) and an oscillator (16) connected to the comparator, means for measuring a rotation speed of the generator and means for forming a combined signal from a temperature signal generated by the means for temperature measurement, a rotation speed signal generated by the means for measuring the rotation speed and an input/output ratio of the voltage regulator;

said means for forming a combined signal being connected to the pulse duration modulation stage (14) to feed the combined signal to the pulse duration modulation stage (14) as an input signal.

2. The improvement defined in claim 1, wherein said pulse duration modulation stage (14) is structured to supply the output signal only when the combined signal is greater than a certain predetermined threshold value of said comparator (15).

4. The improvement as defined in claim 2, wherein the exciting winding has a resistance and the resistance of the exciting winding has a value which can cause thermal overload of the generator.

15. The improvement as defined in claim 1, further comprising computer means for determining temperatures, a plurality of characteristic parameters being stored in said computer means and said computer means being structured to receive input measured variables and to perform required calculations.

3. In an apparatus for controlling a generator having an exciting winding, a standard load, a standard value of an exciting current in the exciting winding, an output power and an output voltage, said apparatus comprising the exciting winding of the generator, a voltage regulator connected to the exciting winding, said voltage regulator controlling the output voltage of the generator by changing the exciting current in the exciting winding, and means for temperature measurement, the improvement wherein the means for temperature measurement measures a temperature T_G at a predetermined location in the generator, and comprising means for determining an allowed limiting temperature T_GMAX at the predetermined location in the generator, means for increasing the exciting current in the exciting winding of the generator for a predetermined time interval relative to the standard value of the exciting current to operate the generator at a higher load than the standard load and means for lowering the exciting current, I_Err, when the temperature T_G determined in the generator by the means for temperature measurement is greater than the allowed limiting temperature T_GMAX, and where said generator is dimensioned so that, during a higher load than the standard load the temperature in the generator can be higher than the allowed limiting temperature.

5. The improvement as defined in claim 3, further comprising means for applying a voltage to the exciting winding, said means for applying the voltage to the exciting winding being structured so that the voltage applied to the exciting winding is increased relative to the output voltage of the generator so that the output power of the generator is increased.

6. The improvement as defined in claim 3, further comprising a power supply and means for operating the generator at a free-running voltage for producing a value of the output voltage which is increased relative to a power supply voltage of the power supply.

7. The improvement as defined in claim 5, wherein the means for applying the voltage to the exciting winding includes one of a voltage converter and a transformer (34).

8. The improvement as defined in claim 5, wherein the means for applying the voltage to the exciting winding only applies the voltage during a predetermined time interval.

9. The improvement as defined in claim 3, further comprising an indicating device, said indicating device being structured and connected to the exciting winding to produce an indicating signal when the exciting current in the exciting winding is lowered.

10. The improvement as defined in claim 3, further comprising an indicating device, said indicating device being structured to produce an indicating signal when the temperature T_G in the generator reaches the allowed limiting temperature T_GMAX.

11. The improvement as defined in claim 3, further comprising computer means connected to the exciting winding of the generator and the voltage regulator, the computer means being structured to store and receive at least one input measured variable and a plurality of characteristic parameters of the generator and the voltage regulator and to calculate from the characteristic parameters and the input measured variables the temperature T_G in the generator.

12. The improvement as defined in claim 11, wherein said input measured variables include a rotation speed of the generator and a measured value of a temperature in the voltage regulator.

13. The improvement as defined in claim 11, wherein the means for temperature measurement measures a temperature in the voltage regulator as one of the input measured variables and the computer means calculates said temperature T_G at said predetermined location in the generator.

14. The improvement as defined in claim 11, wherein said computer means includes a microprocessor.

16. In a method for controlling a generator having an exciting winding, a standard load, a standard exterior temperature and an output voltage, using an apparatus for controlling the generator including the exciting winding of the generator, a voltage regulator, said voltage regulator controlling the output voltage of the generator by influencing an exciting current in the exciting winding, and means for temperature determination, the improvement comprising the steps of determining an allowed limiting temperature T_G at a predetermined location during one of a higher load than the standard load, a higher exterior temperature than the standard exterior temperature and both the higher load and the higher exterior temperature, and lowering the exciting current, I_Err, when a temperature determined by the means for temperature determination is greater than the allowed limiting temperature T_G.

17. In an apparatus for controlling a generator having an exciting window, a standard load, a standard value of an exciting current in the exciting winding, an output power and an output voltage, said apparatus comprising the exciting winding of the generator, a voltage regulator connected to the exciting winding, said voltage regulator controlling the output voltage of the generator by setting and adjusting the exciting current in the exciting winding, and means for temperature measurement, the improvement wherein the means for temperature measurement measures a temperature at a predetermined location in the vicinity of the voltage regulator, and comprising means for determining an allowed limiting temperature at the predetermined location, means for increasing the exciting current in the exciting winding of the generator for a predetermined time interval relative to the standard value of the exciting current to operate the generator at a higher load than the standard load and means for lowering the exciting current, I_Err, when the temperature determined at the predetermined location by the means for temperature measurement is greater than the allowed limiting temperature, and wherein said generator is dimensioned so that, during a higher load than the standard load the temperature in the generator can be higher than the allowed limiting temperature.

18. In a method for controlling a generator having an exciting winding, a standard load, a standard value of an exciting current in the exciting winding, an output power and an output voltage;

means for temperature measurement and a voltage regulator connected to the exciting winding, said voltage regulator controlling the output voltage of the generator by setting and adjusting the exciting current in the exciting winding, the method comprising the steps of increasing the exciting current in the exciting winding beyond the standard value of the exciting current to operate the generator at a higher load than the standard load, the improvement comprising the steps of measuring a temperature T_G at a predetermined location in the generator with the means for temperature measurement, determining an allowed limiting temperature T_GMAX at the predetermined location in the generator, lowering the exciting current, I_Err, when the temperature T_G is greater than the allowed limiting temperature T_GMAX, and wherein the generator is dimensioned so that during the high load the temperature in the generator can be higher than the allowed limiting temperature.

19. In a method for controlling a generator having an exciting winding, a standard load, a standard value of the exciting current in the exciting winding, an output power and an output voltage;

means for temperature measurement and a voltage regulator connected to the exciting winding, said voltage regulator controlling the output voltage of the generator by setting and adjusting the exciting current in the exciting winding, the method comprising the steps of increasing the exciting current in the exciting winding beyond the standard value of the exciting current to operate the generator at a higher load than the standard load, the improvement comprising the steps of measuring a temperature at a predetermined location in the vicinity of the voltage regular with the means for temperature measurement, determining an allowed limiting temperature at the predetermined location, lowering the exciting current, I_Err, when the temperature at the predetermined location is greater than the allowed limiting temperature, and wherein the generator is dimensioned so that during the higher load the temperature in the generator can be higher than the allowed limiting temperature.