Monitoring system for batteries during charge and discharge

• US 5,206,578 A
• Filed: 10/15/1991
• Issued: 04/27/1993
• Est. Priority Date: 10/15/1991
• Status: Expired due to Term

• Current Assignee: Ecotality Incorporated (Blink Charging Co.)
• Original Assignee: Norvik Technologies Incorporated
• Inventors: Nor, Jiri K.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US07/775,485
• Time in Patent Office: 560 Days
• Field of Search: 320/14, 320/17, 320/18, 320/31, 320/43, 320/48, 320/21, 324/434
• US Class Current: 320/118
• CPC Class Codes: B60L 2240/425 Temperature
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2250/10 by alarm
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 53/11 DC charging controlled by the charging station, e.g. mode 4
• CPC Class Codes: B60L 58/14 Preventing excessive discharging
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: B60L 58/25 by controlling the electric load
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles
• CPC Class Codes: Y10S 320/21 : State of charge of battery

Abstract

A monitoring circuit is provided to monitor batteries while they are being charged or discharged, where the batteries comprise a series of modules or cells that are connected in series. A terminal is placed between each adjacent pair of modules and at each end of the battery, so that voltage across each module may be measured at the pair of terminals that define the module. Several different determinations of module voltage may be made during charge and/or discharge of the battery including the resistance free voltage of the module, and the module voltage while current is flowing through the battery. Generally, some or all of the modules are tested periodically, where the interruption interval for internal resistance free voltage determination may be in the order of 2 to 3 ms, and the testing frequency for the battery may be in the order of 0.5 to 25 Hz. Alarms may be triggered in the event of module voltages being sensed that are outside of predetermined limits, meaning that the charging and/or discharging characteristics of any of the modules has changed and is significantly different than those of the other modules. By such alarm indications, the module may be changed before serious damage occurs to the battery, either by overcharging or severely discharging the battery.

Claims

1. A monitoring circuit for a battery while said battery is being charged or discharged, where said battery comprises a series of modules connected in series, and where a terminal is placed between each adjacent pair of modules and at each end of said battery, so that the voltage across each module may be measured at the pair of terminals defining the module, said monitoring circuit comprising:

means for periodically interrupting the flow of current to or from said battery for an interruption interval of fewer than about 2 to 10 ms;

means for selectively sampling the voltage of any one of said modules, during an interruption of current flow, so as to make a determination of the resistance free voltage of that module;

means for comparing said resistance free voltage of the module against at least two reference voltages, to determine if said resistance free voltage is above a first predetermined level or below a second predetermined level; and

means for causing an alarm indication in the event that said resistance free voltage is found to be either above said first predetermined level or below said second predetermined level.

2. The monitoring circuit of claim 1, further comprising a time division multiplexer connected to said terminals, wherein sampling of the voltage of each of said modules is done seriatim by said time division multiplexer means, whereby at least some of said modules are sampled as to their resistance free voltage during any one interruption interval.

3. The monitoring circuit of claim 2, wherein a single difference amplifier having two inputs is utilized together with said time division multiplexer to determine the voltage across the inputs of said single difference amplifier as they are connected across the terminals of any one module by the operation of said time division multiplexer.

4. The monitoring circuit of claim 1, wherein sampling of the voltage of each of said modules is done by a dedicated amplifier assigned to each said module, and including means for selectively choosing any one of said dedicated amplifiers seriatim, whereby at least some of said modules are sampled as to their resistance free voltage during any one interruption interval.

5. The monitoring circuit of claim 1, further comprising means for sampling the voltage across any one of said modules while current is flowing through said module;

sample and hold means for determining and temporarily holding the values of a first voltage across the module being sampled when current is flowing through said module, and of a second resistance free voltage across the module during an interruption interval of current through said module;

means for determining the difference between said first and second voltages during charge and discharge conditions, and for determining if the difference between said first and second voltages during charging and discharging operations of said battery exceeds a predetermined value; and

means for causing an alarm indication in the event that either of said first and second voltages is above or below predetermined values, or in the event that the difference between said first and second voltages exceeds said predetermined value.

6. The monitoring circuit of claim 1, wherein means are provided for monitoring a selected plurality of modules during any single interruption interval.

7. The monitoring circuit of claim 1, where only two reference voltages are referred to, and each of said two reference voltages is a function of a control reference voltage which is determined as a function of the battery voltage during a charging operation of said battery so as to thereby control the value of charging current delivered to said battery.

8. The monitoring circuit of claim 1, where the interruption interval is about 2 to 10 ms, and occurs at a frequency of about 0.5 to 25 Hz.

9. The monitoring circuit of claim 5, where the interruption interval is about 2 to 10 ms, and occurs at a frequency of about 0.5 to 25 Hz.

10. The monitoring circuit of claim 1, where the interruption interval is about 2 to 10 ms, and occurs at a frequency of about 1 to 10 Hz.

11. The monitoring circuit of claim 5, where the interruption interval is about 2 to 10 ms, and occurs at a frequency of about 1 to 10 Hz.