Variable rate application system

• US 5,220,876 A
• Filed: 06/22/1992
• Issued: 06/22/1993
• Est. Priority Date: 06/22/1992
• Status: Expired

• Current Assignee: Ag-Chem Sales Company Incorporated (AGCO Corporation)
• Original Assignee: Ag-Chem Sales Company Incorporated (AGCO Corporation)
• Inventors: Monson, Robert J., Bauer, Norman A.
• Primary Examiner(s): Reese, Randolph A.
• Assistant Examiner(s): WARNICK IV, SPENCER K
• Application Number:
  US07/902,174
• Time in Patent Office: 365 Days
• Field of Search: 172/1, 172/2, 111/118, 111/119, 111/130, 111/903, 111/904, 111/200, 239/1, 239/61-65
• US Class Current: 111/130
• CPC Class Codes: A01B 79/005 Precision agriculture
• CPC Class Codes: A01M 7/0089 Regulating or controlling systems the delivery being related to the movement of a vehicle B05B9/06
• CPC Class Codes: Y10S 111/903 Monitor
• CPC Class Codes: Y10S 706/904 Manufacturing or machine, e.g. agricultural machinery, machine tool
• CPC Class Codes: Y10S 706/93 Environment

Abstract

A variable rate fertilizer spreading apparatus for spreading a precise amount of multiple types of fertilizers upon a field based upon a location in the field. The system comprises a controller accessing a soil map indicating the type of soil for each portion of the field, several fertilizer maps storing the desired fertilizer level of each of the fertilizers stored in product bins on the tractor, and several status maps each indicating the current fertilizer level at various locations of the field to be fertilized. By accessing the speed of the tractor via a speed indicator, and ascertaining the location of the tractor in the field via a position locator, such as an LORAN or GPS system, an expert system determines the dispensing rate of each of the fertilizers based on the various maps and the position and speed indicators such that the proper dispense rate of the fertilizers from bins is set to attain the desired level of fertilizers. The expert system accesses standard and proprietary data tables and processes complex calculations taking into account the interaction effects of multiple fertilizers being dispensed upon a particular type of soil, as ascertained from the soil map. Thus, each portion of a field can be characterized and fertilized such that the resulting level of each of the fertilizers matches the fertilizer maps after spreading fertilizer, where no predetermined path of vehicle is necessary. The current fertilizer level map is updated after a dispensing pass to provide a real-time record.

Claims

1. Fertilizer blending and spreading apparatus comprising:

a vehicle;

a first product bin mounted on the vehicle for holding a first fertilizer to be applied to a field to be fertilized;

dispensing means mounted on the vehicle operative in response to a first dispenser control signal for dispensing the first fertilizer at a selected dispensing rate from the first product bin;

conveying and spreading means mounted on the vehicle for conveying the first fertilizer dispensing from the first bin via the dispensing means and spreading the first fertilizer over the ground; and

control means operatively connected to the dispensing means for generating the first feeder control signal to control the rate of dispensation of the first fertilizer, the control means including;

(a) digital soil map means for storing a digital soil map indicating a distribution of different soil types in the field to be fertilized;

(b) first fertilizer map means for storing a first digital fertilizer map indicating a desired distribution of the first fertilizer in said field to be fertilized;

(c) first status map means independent of said first fertilizer map means for storing data representative of a first field characteristic;

(d) position locator means for indicating the position of the vehicle relative to said field as it moves about said field;

(e) speed indicator means for indicating the speed of said vehicle as it moves about said field; and

(f) first signal generating means responsive to said soil map means, said first fertilizer map means, said independent first status map means, said position locator means and said speed indicator means for controlling the generation of said first dispenser control signal by correlating the position of said vehicle in the field to said soil map, said independent first status map and said first fertilizer map, and determining the type of soil the vehicle is currently over, the first field characteristic where the vehicle is over, the desired level of the first fertilizer, and the vehicle speed to provide that the first fertilizer can be applied at different rates to attain the desired distribution of the first fertilizer in the field according to the first fertilizer map means as the vehicle moves about the field.

2. The apparatus as specified in claim 1 further comprising:

(f) a second product bin mounted on the vehicle for holding a second fertilizer, wherein the dispensing means is operative in response to a second dispenser control signal for dispensing the second fertilizer at a selected dispensing rate from the second product bin, wherein the conveying and spreading means conveys the second fertilizer dispensed from the second product bin for spreading the second fertilizer over the ground;

(g) wherein the control means generates the second dispenser control signal and further includes a second fertilizer map means for storing a second digital fertilizer map indicating a desired distribution of the second fertilizer in said field to be fertilized, and a second status map means independent of both said first status map means and said first fertilizer map means for storing data representative of a second field characteristic; and

(h) second signal generating means responsive to the soil map means, said second fertilizer map means, said independent second status map means, said position locator means and said second indicator means for controlling the generation of said second dispenser control signal by correlating the position of the vehicle in the field to both said soil map, the independent second status map, and said second fertilizer map, and determining the type of soil the vehicle is currently over, the second field characteristic where the vehicle is over, and the desired level of the second fertilizer, and adjusting said second dispenser control signal in response to the determined soil type, the second field characteristic, the desired level of the second fertilizer, and the vehicle speed to provide that the second fertilizer can be applied at different rates to attain the desired distribution of the second fertilizer in the field according to the fertilizer map means as the vehicle moves about the field.

3. The apparatus as specified in claim 2 further comprising processing means for storing data representative of interactive affects of the first and second fertilizers with one another and coordinating the first and second signal generating means depending upon the data representing the interactive affects, where the first and second dispenser control signals are dependent on one another such that a resulting distribution of the first and second fertilizer upon the field is accomplished according to both the first and second fertilizer map means.

4. The apparatus as specified in claim 1 further comprising feedback means operatively coupled to the control means for sampling soil types and tempering the soil map means.

5. The apparatus as specified in claim 1 further comprising first feedback means operatively coupled to the control means for sampling the soil to determine the first field characteristic and tampering the first status map means.

6. The apparatus as specified in claim 5 further comprising second feedback means operatively coupled to the control means for sampling the soil to determine the second field characteristic and tampering the second status map means.

7. The apparatus as specified in claim 1 wherein the first status map means stores a current distribution of a first fertilizer upon the field, wherein the first signal generator means generates the first dispenser control signal as a function of the current fertilizer distribution stored in the first status map means.

8. The apparatus as specified in claim 2 wherein said first status map means is updated in real-time as the vehicle traverses the field to be fertilized.

9. A method for distributing fertilizer on a field to be fertilized from a distributing vehicle carrying a plurality of products in a plurality of product bins comprising the steps of:

(a) providing a digital soil map;

(b) providing a digital fertilizer map;

(c) providing a first field characteristic status map independent of said digital fertilizer map;

(d) determining the position of said distributing vehicle in said field relative to said maps;

(e) determining the speed of said distributing vehicle;

(f) determining from the soil map the type of soil located where said vehicle is located;

(g) determining from the fertilizer map the desired levels of the products to be attained where said vehicle is located;

(h) determining from the first field characteristic status map the first field characteristics where the vehicle is located;

(i) determining the product rate at which product should be applied to said field based on the type of soil, the first field characteristic, the desired fertilizer level, and the speed of the vehicle determined in steps (e), (f), (g) and (h); and

(j) feeding, conveying and spreading said products from said product bins at dispensing rates proportionate to said determined product rates and vehicle speed.

10. The method as specified in claim 9 further comprising the steps of:

(i) determining from the first field characteristic status map the present levels of the products where the vehicle is located; and

(j) determining the product rate in step (g) also based on the present level of the products determined in step (i).

11. The method as specified in claim 9 further comprising the step of updating the first field characteristic status map after spreading said products.