Dual battery system

• US 5,223,351 A
• Filed: 11/14/1991
• Issued: 06/29/1993
• Est. Priority Date: 11/14/1991
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Globe-Union Inc.
• Inventors: Wruck, William J.
• Primary Examiner(s): LANGEL, WAYNE A
• Application Number:
  US07/792,296
• Time in Patent Office: 593 Days
• Field of Search: 429/9, 429/61, 429/149, 429/204
• US Class Current: 429/9
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 10/0445 Multimode batteries, e.g. containing auxiliary cells or electrodes switchable in parallel or series connections
• CPC Class Codes: H01M 10/122 Multimode batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A dual battery system includes a first battery and a second battery electrically connected in parallel to positive and negative terminals. The first battery has an open circuit voltage greater than that of the second battery so that, as current is drawn from both batteries, the amount of current drawn from each respective battery at a given voltage level varies depending on the magnitude of the current. The first battery preferably supplies most of the current at low to moderate current loads, whereas the second battery provides a greater portion of the total current at high current loads. According to one aspect of the invention, wherein the batteries are each lead-acid batteries, the desired difference in open circuit voltage is provided by using sulfuric acid electrolytes of different specific gravities in the two batteries. For this purpose the electrolyte specific gravity of the second battery is preferably at least 0.03 less than that of the first battery.

Claims

1. A dual battery system, comprising:

a primary first battery having a first open circuit voltage, the first battery including a first positive electrode, a first negative electrode, and a first electrolyte;

a second battery having a second open circuit voltage less than the first open circuit voltage, the second battery including a second positive electrode, a second negative electrode, and a second electrolyte stored separately and isolated from the first electrolyte;

a pair of positive and negative terminals; and

electrical connections connecting the first and second batteries in parallel to the terminals so that, as current is drawn from the batteries, the amount of current drawn from each respective battery at a constant voltage level varies with the magnitude of the current.

2. The dual battery system of claim 1, wherein the first open circuit voltage is at least 0.2 V greater than the second open circuit voltage.

3. The dual battery system of claim 1, wherein the first and second batteries are lead-acid batteries.

4. The dual battery system of claim 1, wherein the first battery supplies from 50 to 95% of total current and the second battery supplies from 5 to 50% of total current at states of charge from 30 to 100%.

5. A dual battery system, comprising:

a battery housing;

a pair of positive and negative terminals extending from the housing;

a first battery disposed within the battery housing and including first battery elements, the first battery elements each comprising alternating positive and negative plates immersed in a first sulfuric acid electrolyte, the first battery further including first connections electrically connecting the first elements in series and connecting the first series at opposite ends to the terminals;

a second battery disposed within the battery housing and including second battery elements, the second battery elements each comprising alternating positive and negative plates immersed in a second sulfuric acid electrolyte having a specific gravity lower than the first electrolyte by at least about 0.03, the second battery further including second connections electrically connecting the second elements in series and connecting the second series at opposite ends to the terminals, whereby the amount of current drawn from each respective battery at a constant voltage level varies with the magnitude of the current.

6. The dual battery system of claim 5, wherein the first and second sulfuric acid electrolytes have specific gravities in the range of from 1.2 to 1.3.

7. The dual battery system of claim 5, wherein the specific gravity of the first sulfuric acid electrolyte is in the range of 1.27-1.3, and the specific gravity of the second sulfuric acid electrolyte is in the range of 1.20-1.24.

8. The dual battery system of claim 7, wherein plates of the first battery elements are thicker than plates of the second battery elements.

9. The dual battery system of claim 8, wherein the second battery elements contain more plates than the first battery elements.

10. The dual battery system of claim 5, wherein the second battery is a bipolar battery.

11. The dual battery system of claim 5, wherein the first battery supplies from 50 to 95% of total current and the second battery supplies from 50 to 95% of total current at states of charge from 30 to 100%.

12. The dual battery system of claim 11, wherein the second battery, at open circuit or during recharging, remains at a state of charge at least about 25% higher than the first battery when the second battery is less than fully charged.