Apparatus and method for preventing blockage of a measuring head for effecting measurements of suspended substances

• US 5,245,200 A
• Filed: 01/10/1992
• Issued: 09/14/1993
• Est. Priority Date: 07/10/1989
• Status: Expired due to Term

• Current Assignee: Gerdt H. Fladda
• Original Assignee: Gerdt H. Fladda
• Inventors: Fladda, Gerdt H.
• Primary Examiner(s): Nelms, David C.
• Assistant Examiner(s): Messinger, Michael
• Application Number:
  US07/807,851
• Time in Patent Office: 613 Days
• Field of Search: 250/573-576, 250/564-565, 250/227.21, 250/227.23, 250/227.25, 250/901, 356/441-442, 356/436, 356/338, 356/337, 356/336, 356/73
• US Class Current: 250/564
• CPC Class Codes: G01N 15/06 Investigating concentration of particle suspensions by weighing G01N5/00; investigating sedimentation of particle suspensions G01N15/04; investigating individual particles G01N15/10
• CPC Class Codes: G01N 2015/0057 of filaments in liquids
• CPC Class Codes: G01N 2015/0092 Monitoring flocculation or agglomeration
• CPC Class Codes: G01N 2015/0216 from fluctuations of diffraction pattern
• CPC Class Codes: G01N 2021/152 Scraping; Brushing; Moving band
• CPC Class Codes: G01N 21/8507 Probe photometers, i.e. with optical measuring part dipped into fluid sample
• CPC Class Codes: G01N 2201/08 Optical fibres; light guides
• CPC Class Codes: Y10S 250/901 with gap between light guide elements, includes open light path preset

Abstract

An apparatus for preventing blocking of a measuring head intended for carrying out measurements on substances suspended in a flowing medium. A light beam is transmitted from a radiation source with a determined intensity which is essentially constant during the measuring process. the intensity of the radiation radiated from the medium is indicated with the aid of at least one radiation indicator. The electrical output signal of the radiation indicator is sent for evaluation to a signal processing device. An open measuring channel has two mutually opposing edges which are intended to be placed along the direction of medium flow. Radiation from the radiation source is emitted from the one edge and received at the other. Placed in connection with the measuring channel are radiation-conducting elements which are placed as close as possible to the outer part of the edges. All of the junctions between surfaces of different extension in the vicinity of the measuring channel are gently rounded.

Claims

1. Apparatus for preventing blockage of a measuring head for effecting measurements regarding concentration of substances suspended in a flowing medium, said measuring head comprising:

(a) an open measuring channel which has two mutually opposing channel sides;

(b) at least one measuring beam transmitted from one side of said channel from a beam source of substantially constant and predetermined intensity during a measuring process;

(c) radiation indication means for indicating an intensity of the beam transmitted through said medium and received at the other side of said channel, and in which an electric output signal of said radiation indication means is supplied for evaluation to a signal processing device;

(d) a thin transmitting light channel, such as a fiber-optic light guide or a narrow straight channel having a size substantially of the order of said fiber-optic light guide, which transfers a narrow beam, for transmitting said measuring beam from said beam source to said other channel side to said radiation indicator;

(e) said light channels, adjacent said measuring channel, extending substantially parallel to a bottom of said measuring channel and in line with an optical beam passing through said measuring channel and being there placed adjacent an outer edge of said measuring channel;

(f) said measuring channel having the form of a recess directed at measuring along a flowing direction of said fluid and in a direction substantially perpendicular to a beam path through said channel, said measuring channel having a depth which is less than a distance between said sides of said measuring channel;

(g) all junctions between surfaces of mutually different extension at and in the vicinity of said measuring channel being gently rounded; and

,

(h) optics adjacent said optical channel having a surface aligned with said channel sides, optical components being provided between said light channels and said channel sides.

2. A measuring head according to claim 1, wherein said width of said measuring channel between channel edges is between 1 and 5 mm.

3. A measuring head according to claim 1, wherein said measuring channel has a depth such that there is negligible friction between a flowing suspension and said bottom of said measuring channel.

4. A measuring head according to claim 1, wherein said measuring channel has the form of an elongated deepening in a measurement indicating body intended for immersion in a suspension on which measurements are to be made.

5. A measuring head according to claim 1, wherein said measuring channel comprises a deepening in a part of an inner wall of a tube through which the suspension flows, said deepening being directed along said tube having said beam path traversing said channel in a direction substantially perpendicular to a direction of said tube.

6. A measuring head according to claim 1, wherein multiple radiation paths with mutually different properties of the radiation transmitted and captured through the suspension via the measuring channel are disposed adjacent one another in the flow direction of said suspension.

7. A measuring head according to claim 6, wherein said multiple radiation paths are formed with the aid of fiber-optic cables or bundles having multiple optic-fiber light guides.

8. Apparatus for preventing blockage of a measuring head for effecting measurements regarding concentration of substances suspended in a flowing medium, said measuring head comprising:

(a) an open measuring channel which has two mutually opposing channel sides;

(b) at least one measuring beam transmitted from one side of said channel from a beam source of substantially constant and predetermined intensity during a measuring process;

(c) radiation indication means for indicating an intensity of the beam transmitted through said medium and received at the other side of said channel, and in which an electric output signal of said radiation indication means is supplied for evaluation to a signal processing device;

(d) a thin transmitting light channel such as a fiber-optic light guide or a narrow straight channel having a size substantially of the order of said fiber-optic light guide, which transfers a narrow beam for transmitting said measuring beam from said beam to said one channel side, and a thin receiving light channel for transmitting said measuring beam from said other channel side to said radiation indicator;

(e) said light channels, adjacent said measuring channel, extending substantially parallel to a bottom of said measuring channel and in line with an optical beam passing through said measuring channel and being there placed adjacent an outer edge of said measuring channel;

(f) said measuring channel having the form of a recess directed at measuring along a flowing direction of said fluid and in a direction substantially perpendicular to a beam path through said channel, said measuring channel having a depth which is less than a distance between said sides of said measuring channel;

(g) all junctions between surfaces of mutually different extension at and in the vicinity of said measuring channel being gently rounded;

(h) optics adjacent said optical channel having a surface aligned with said channel sides, optical components being provided between said light channels and said channel sides; and

,

(i) a cleaning arrangement being arranged in connection with said measuring channel and being automatically controlled to effect intermittent mechanical cleaning of said measuring channel, said cleaning arrangement including a brush which when inoperative is held withdrawn in a channel having an opening to a bottom of said measuring channel and which, when operative during said intermittent cleaning of said measuring channels, moves reciprocatingly through said opening.

9. A measuring head according to claim 8, wherein said cleaning arrangement includes a channel through which a flushing or rinsing medium is fed through an opening to said bottom of said measuring channel.

10. Apparatus for preventing blockage of a measuring head for effecting measurements regarding concentration of substances suspended in a flowing medium, said measuring head comprising:

(a) an open measuring channel which has two mutually opposing channel sides;

(b) at least one measuring beam transmitted from one side of said channel from a beam source of substantially constant and predetermined intensity during a measuring process;

(c) radiation indication means for indicating an intensity of the beam transmitted through said medium and received at the other side of said channel, and in which an electric output signal of said radiation indication means is supplied for evaluation to a signal processing device;

(d) a thin transmitting light channel, such as a fiber-optic light guide or a narrow straight channel having a size substantially of the same order of said fiber-optic light guide, which transfers a narrow beam, for transmitting said measuring beam from said beam source to said one channel side, and a thin receiving light channel for transmitting said measuring beam from said other channel side to said radiation indicator;

(e) said light channels, adjacent said measuring channel, extending substantially parallel to a bottom of said measuring channel and in line with an optical beam passing through said measuring channel and being there placed adjacent an outer edge of said measuring channel;

(f) said measuring channel having the form of a recess directed at measuring along a flowing direction of said fluid and in a direction substantially perpendicular to a beam path through said channel, said measuring channel having a depth which is less than a distance between said channel sides of said measuring channel;

(g) all junctions between surfaces of mutually different extension at and in the vicinity of said measuring channel being gently rounded;

(h) optical components being provided between said light channels and said channel sides;

(i) an extreme value of an alternating electrical signal obtained from the radiation detector during measurement on a fluid medium having the same conditions during the measurement being indicated within a predetermined time interval; and

,

(j) the extreme value within each time interval constituting a starting value from which at least one preselected property of said suspension is calculated.

11. A measuring head according to claim 10, wherein said extreme value is a peak value (V₂) of the alternating signal during said time interval, and a fine fraction of said suspension is indicated by setting said peak value in relation to a voltage level (V₀) obtained by effecting measurements on clear water.

12. A measuring head according to claim 10, wherein said extreme value is a peak value (V₂) of the signal, a mean value (V_DC) of said signal is indicated during said interval, and a coarse fraction of said suspension is indicated by setting said peak value in relation to said mean value of said signal.

13. A method for registering a state of a moving suspension containing particle fractions of mutually very different sizes, comprising illuminating the suspension with a beam of light and detecting light exiting from the suspension for the purpose of producing an electric signal which corresponds to the intensity of the detected light, said method further comprising the steps of:

(a) illuminating said suspension with the aid of a beam of light which is narrow in relation to interspaces between large particles and detecting light exiting from said suspension within a narrow angular range;

(b) indicating an extreme value of said electrical signal within predetermined time intervals; and

(c) forming starting values within each extreme value time interval for the purpose of calculating at least one of the following properties of the suspension;

(i) concentration of fine fraction or light absorbing substances where, when said extreme value is a peak value (V_P), said peak value is placed in relation to a voltage level (V_O) obtained by measuring clear water, and when said extreme value is a bottom value, said bottom value is placed in relation to a zero level of said signal;

(ii) concentration of coarse fraction of said suspension indicated by placing said peak value (V_P) in relation to a mean value (V_DC) of said signal; and

,

(iii) total concentration of suspended substances by addition of (i) and (ii).

14. A method according to claim 13, when indicating light transmitted through the suspension, wherein said extreme value is a peak value (V_P) of said signal during said time interval, said mean value (V_DC) of said signal is indicated, and a coarse fraction of said suspension is indicated by placing said peak value in relation to said mean value of said signal.

15. A method according to claim 13, wherein a fine-fraction concentration is indicated by forming the signal a*ln (V_O /V_P), where a is a constant obtained by calibration against a suspension having a known fine-fraction concentration.

16. A method according to claim 13, wherein a coarse-fraction concentration is indicated by forming the signal b*ln (V_A /V_DC), where b is a constant obtained by calibration against a suspension having a known coarse-fraction concentration.

17. A method according to claim 13, wherein the total concentration of substances suspended in said suspension is indicated by forming the signal

24. Apparatus according to claim 14, wherein, inwardly of the radiation-conducting elements mounted in connection with said measuring channel, said measuring channel has a depth such that there is negligible friction between the flowing suspension and the bottom of said measuring channel.

18. Apparatus for registering the state of a moving suspension containing fractions having particles of mutually very different sizes, said apparatus including a light source which is operative to illuminate said suspension with a beam of light which is narrow in relation to interspaces between large particles in said suspension, and which further includes a light detector operative to detect light exiting from said suspension within a narrow angular range and also operative to produce an electric signal corresponding to an intensity of light detected, said apparatus comprising a signal processing arrangement which is operative to indicate an extreme value of said signal obtained from said light detector within predetermined time intervals, and which is also operative to calculate at least one of the following properties of said suspension:

(a) concentration of fine fraction or light absorbing substances where, when said extreme value is a peak value (V₂), said peak value is placed in relation to a voltage level (V_O) obtained by measuring clear water, and when said extreme value is a bottom value, said bottom value is placed in relation to a zero level of said signal;

(b) concentration of a coarse fraction of said suspension indicated by placing said peak value (V_P) in relation to said mean value (V_DC) of said signal; and

,

(c) total concentration of suspended substances by addition of (a) and (b), at least one preselected property of said suspension on the basis of said extreme value.

19. Apparatus according to claim 18, wherein the signal processing arrangement is also operative to indicate a direct voltage level (V_DC) above which the detector signal varies and to calculate a value from an algorithm which includes said extreme value and the indicated direct voltage level and adapted to a configuration of a measuring head including said light source and said light detector.

20. Apparatus according to claim 18, wherein said light source and said light detector are provided in a measuring head comprising:

(a) an open measuring channel which has two mutually opposing channel sides;

(b) at least one measuring beam transmitted from one side of said channel from a beam source of substantially constant and predetermined intensity during the measuring process;

(c) radiation indication means for indicating an intensity of the beam transmitted through said medium and received at the other side of said channel, and in which an electric output signal of said radiation indication means is supplied for evaluation to a signal processing device;

(d) a thin transmitting light channel, such as a fiber-optic straight channel having a size substantially of the order of said fiber-optic light guide, which transfers a narrow beam for transmitting said measuring beam from said beam source to said one channel side, and a thin receiving light channel for transmitting said measuring beam from said other channel side to said radiation indicator;

(e) said light channels, adjacent said measuring channel extending substantially parallel to a bottom of said measuring channel and in line with an optical beam passing through said measuring channel and being there placed adjacent an outer edge of said measuring channel;

(f) said measuring channel having the form of a recess directed at measuring along a flowing direction of said fluid and in a direction substantially perpendicular to a beam path through said channel, said measuring channel having a depth which is less than a distance between said channel sides of said measuring channel;

(g) all junctions between surfaces of mutually different extension at and in the vicinity of said measuring channel being gently rounded; and

,

(h) optical components being provided between said light channels and said channel sides.

21. Apparatus according to claim 20, wherein said width of said measuring channel between said channel edges is between 1 and 5 mm.

22. Apparatus according to claim 20, wherein arranged in connection with said measuring channel is a cleaning arrangement which is automatically controlled to effect intermittent mechanical cleaning of said measuring channel, said cleaning arrangement including a brush which, when operative, is held withdrawn in a channel having an opening to a bottom of said measuring channel and which, when operative during said intermittent cleaning of said channel, is caused to move reciprocatingly through said opening.

23. Apparatus according to claim 20, wherein said cleaning arrangement includes a channel through which a flushing or rinsing medium is fed through an opening to said bottom of said measuring channel.

25. Apparatus according to claim 20, wherein, inwardly of the radiation-conducting elements mounted in connection with said measuring channels, said measuring channel has a depth such that there is negligible friction between the flowing suspension and the bottom of said measuring channel.

26. A measuring head according to claim 20, wherein said measuring channel comprises a deepening in a part of an inner wall of a tube through which the suspension flows, said deepening being directed along said tube having said beam path traversing said channel in a direction substantially perpendicular to a direction of said tube.