Method for manufacturing low noise piezoelectric transducer

• US 5,259,099 A
• Filed: 05/04/1992
• Issued: 11/09/1993
• Est. Priority Date: 11/30/1990
• Status: Expired due to Fees

• Current Assignee: NGK Spark PLUG Company Limited
• Original Assignee: NGK Spark PLUG Company Limited
• Inventors: Ogura, Kohji, Banno, Hisao
• Primary Examiner(s): Hall, Carl E.
• Application Number:
  US07/878,179
• Time in Patent Office: 554 Days
• Field of Search: 29/25.35, 310/357-359, 310/800, 310/334-337
• US Class Current: 29/25.35
• CPC Class Codes: H10N 30/853 Ceramic compositions
• CPC Class Codes: Y10S 310/80 Piezoelectric polymers, e.g. PVDF
• CPC Class Codes: Y10T 29/42 Piezoelectric device making

Abstract

A high unidirectivity piezoelectric element whose d₃₁, d₃₃ or d_h is substantially zero. The element may be in the form of a sheet or a cable and includes a pair of electrodes, and a piezoelectric layer interposed between the pair of electrodes and containing two, first and second inorganic piezoelectric materials which have different coercive forces from each other and which are polarized in opposite directions. The element may be obtained by first applying a direct current voltage to a layer containing the first and second piezoelectric materials to polarize the both piezoelectric materials in one direction, and then applying a reverse direct current voltage thereto so that one of the piezoelectric materials having a smaller coercive force is selectively polarized in the other direction.

Claims

1. A method for producing a piezoelectric element, comprising the steps of:

providing a pair of electrodes,

disposing between said electrodes a piezoelectric layer containing first and second inorganic piezoelectric materials having different coercive forces;

impressing a first direct current voltage between said pair of electrodes to polarize said first and second inorganic piezoelectric materials in one direction; and

then impressing a second, direct current voltage between said pair of electrodes to polarize the one of said first and second inorganic piezoelectric material whose coercive force is smaller than that of the other, in a direction opposite to said one direction so that one of the d₃₁, d₃₃ and d_h properties of said element is made substantially zero.

2. The method according to claim 1, wherein said first inorganic piezoelectric material is selected from the group consisting of PbTio₃, PbNb₂ O₆ and PbTa₂ O₆ and said second inorganic piezoelectric material is selected from the group consisting of BaTio₃ and PbTi_x Zr_1-x O₃ where x is a number of greater than 0 but not greater than 1.

3. The method according to claim 1, wherein the step of providing the pair of electrodes comprises providing a core electrode and a tubular electrode coaxial with and surrounding said core electrode,

and said step of disposing said layer comprises interposing a tube formed of said two inorganic piezoelectric materials between said core electrode and said tubular electrode to form a cable.

4. The method according to claim 3, wherein said step of providing said pair of electrodes comprises forming said electrodes as plates between which said layer of inorganic piezoelectric materials is interposed to form a sheet.

5. The method according to claim 1 wherein said step of disposing said layer further comprises forming a matrix of a material selected from the group consisting of organic polymeric materials, low melting point glass and low temperature-sintered ceramics with said first and second inorganic piezoelectric materials contained in said matrix and interposing said matrix between said electrodes.

6. The method according to claim 5, wherein said first and second inorganic piezoelectric material are in the form of powder and homogeneously dispersed in said matrix.

7. The method according to claim 5, wherein said step of disposing further comprises providing a plurality of first rods formed of said first inorganic piezoelectric material and a plurality of second rods formed of said second inorganic piezoelectric material, and disposing said first and second rods in said matrix with the axes thereof oriented in a direction perpendicular to said electrodes.

8. The method according to claim 5, further comprising the step of forming a plurality of rods with an upper half of said first inorganic piezoelectric material and a lower half of said second inorganic piezoelectric material, and said disposing step comprises disposing said plurality of rods in said matrix with the axes thereof being oriented in the direction perpendicular to said electrodes.

9. The method according to claim 8, further comprising the step of providing each of said rods with a boundary layer between said upper and lower halves which is formed of a solid solution of said first and second inorganic piezoelectric materials.

10. The method according to claim 5, further comprising the step of forming a first plurality of rods of one of said first and second inorganic piezoelectric materials and a second plurality of rods of the other of said first and second inorganic piezoelectric materials being in the form of powder and dispersed in said matrix and the step of disposing said layer further comprises disposing said first and second plurality of rods in said matrix with the axes thereof oriented in a direction perpendicular to said electrodes.

11. The method according to claim 5, wherein the step of forming said matrix comprises forming a first center matrix layer in which one of said first and second inorganic piezoelectric materials is dispersed, and a second matrix layer surrounding said first matrix layer containing the other one of said first and second inorganic piezoelectric materials.

12. The method according to claim 5 wherein the step of forming said matrix comprises forming a first, upper matrix layer in which said first inorganic piezoelectric material is dispersed and disposing said upper matrix layer in parallel with said electrodes, and a second, lower matrix layer in which said second inorganic piezoelectric material is dispersed, and laminating said second layer to said first matrix layer.

13. The method according to claim 3 wherein said step of disposing said layer comprises forming a matrix of a material selected from the group consisting of organic polymeric materials, low melting point glass and low temperature-sintered ceramics, said first and second inorganic piezoelectric materials being contained in said matrix.

14. The method according to claim 13, wherein said first and second inorganic piezoelectric materials are in the form of powder and homogeneously dispersed in said matrix.

15. The method according to claim 14, wherein the step of forming said matrix comprises forming a first, inner tubular matrix layer in which one of said first and second inorganic piezoelectric materials is dispersed, and a second, outer tubular matrix layer in which the other one of said first and second inorganic piezoelectric materials is dispersed and laminating said second matrix layer to said first matrix layer.