Step gradient anti-iridescent coatings

• US 5,271,960 A
• Filed: 07/20/1992
• Issued: 12/21/1993
• Est. Priority Date: 06/24/1991
• Status: Expired due to Fees

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Proscia, James W.
• Primary Examiner(s): BELL, JANYCE A
• Application Number:
  US07/916,641
• Time in Patent Office: 519 Days
• Field of Search: 427/108, 427/109, 427/162, 427/164, 427/165, 427/166, 427/168, 427/110, 427/226, 427/419.3
• US Class Current: 427/164
• CPC Class Codes: C03C 17/3417 all coatings being oxide coatings
• CPC Class Codes: C03C 17/3435 comprising a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3452 comprising a fluoride
• CPC Class Codes: C03C 17/347 comprising a sulfide or oxysulfide
• CPC Class Codes: C03C 17/42 at least one coating of an organic material and at least one non-metal coating

Abstract

Glazing article comprises a substrate bearing a substantially transparent coating comprising an optically functional layer and a thinner anti-iridescence layer undercoat mediate the optically functional layer and the substrate. The anti-iridescence layer eliminates or substantially reduces iridescence and, in addition, is readily designed to make the overall coating colorless or to provide a substantially uniform, muted color. The anti-iridescence layer comprises a high refractive index zone on the substrate, having a refractive index higher than that of the substrate. Multiple gradient step zones are stacked on the high refractive index zone, including a low refractive index zone. A second gradient step zone having a refractive index higher than that of the first gradient step zone is positioned on the low refractive index zone, such that the low refractive index zone is directly sandwiched between the two higher refractive index zones. Anti-iridescence is provided for a wide variety of optically functional layers without significant impairment of the optical performance thereof.

Claims

1. A method of making a substantially transparent glazing article comprising deposition of a substantially transparent coating on a surface of a substantially transparent substrate, the coating comprising an optically functional layer and an anti-iridescence layer between the substrate surface and the optically functional layer, said deposition comprising the steps of:

first depositing the anti-iridescence layer by depositing a high refractive index zone directly on the substrate surface, the high refractive index zone having a refractive index higher than that of the substrate, then depositing multiple gradient step zones directly over the high refractive index zone, including at least a first gradient step zone having a substantially constant refractive index lower than that of the high refractive index zone, and a second gradient step zone directly over the first gradient step zone having a substantially constant refractive index higher than that of the first gradient step zone; and

then depositing the optically functional layer directly over the anti-iridescence layer, optically functional layer being 2,000 to 10,000 Angstroms thick and having a refractive index greater than the refractive index of any of said multiple gradient step zones.

2. The method of claim 1 wherein each said deposition is by pyrolytic deposition.