Shift enable control method/system

• US 5,272,939 A
• Filed: 07/06/1992
• Issued: 12/28/1993
• Est. Priority Date: 07/06/1992
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Genise, Thomas A., Markyvech, Ronald K.
• Primary Examiner(s): Wright, Dirk
• Application Number:
  US07/909,335
• Time in Patent Office: 540 Days
• Field of Search: 74/866, 74/336 R, 364/424.1
• US Class Current: 477/120
• CPC Class Codes: B60W 2510/105 Output torque
• CPC Class Codes: F16H 2059/142 of driving resistance calculated from weight, slope, or the like
• CPC Class Codes: F16H 2059/148 Transmission output torque, e.g. measured or estimated torque at output drive shaft
• CPC Class Codes: F16H 59/14 Inputs being a function of torque or torque demand
• CPC Class Codes: F16H 59/48 Inputs being a function of acceleration
• CPC Class Codes: F16H 61/0248 Control units where shifting is directly initiated by the driver, e.g. semi-automatic transmissions generation of movements for final actuating mechanisms F16H61/28
• CPC Class Codes: F16H 61/0403 Synchronisation before shifting
• CPC Class Codes: F16H 61/16 Inhibiting or initiating shift during unfavourable conditions, e.g. preventing forward reverse shift at high vehicle speed, preventing engine over speed unintentional control input F16H61/18
• CPC Class Codes: F16H 61/702 using electric or electrohydraulic control means

Abstract

A control system/method for an at least partially automated mechanical transmission system (10) is provided for determining if selected upshifts into a target gear ratio are acceptable (208) or not acceptable (210) under current vehicle operating conditions and for prohibiting the initiation of not acceptable selected upshifts. An upshift is deemed acceptable if the available drivewheel torque (206) in the target ratio is sufficient to maintain at least a minimum acceptable vehicle acceleration (A₀) after the upshift under current vehicle operating conditions.

Claims

1. A control method for controlling the at least partially automated implementation of selected shifts of a vehicular mechanical change gear transmission system comprising a controlled fuel throttle controlled engine (E) having a determined torque capacity, a multi-speed change gear mechanical transmission (10) having a plurality of known gear ratios, an input shaft (16) and an output shaft (90) adapted to drive vehicular drive wheels, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of vehicle speed, a third sensor (DL) for providing an input signal indicative of engine torque, means for differentiating said second signal with respect to time to determine a fourth signal indicative of current vehicle acceleration, and a transmission actuator (112, 70, 96) for controlling shifting of the transmission, said control method characterized by;

predetermining a minimum acceptable vehicle acceleration (A_O) after an upshift,

determining the desirability of an upshift from a currently engaged transmission ratio to a target transmission ratio,

determining as a function of at least currently engaged gear ratio and said input signals indicative of (i) current engine torque and (ii) current vehicle acceleration, an expected required drivewheel torque (T₀) to maintain a least said minimum vehicle acceleration (A₀) under current vehicle operating conditions;

determining as of function of (i) the expected required drivewheel torque (T₀) to maintain at least said minimum vehicle acceleration (A₀) under current vehicle operating conditions, (ii) the gear ratio of the selected target gear ratio and (iii) the expected maximum available torque to the drivewheels in the target transmission ratio (206), if said expected maximum available torque will at least equal said expected required drivewheel torque upon engagement of the target transmission ratio if the selected shift is implemented, and

causing the initiation of a selected shift only upon a determination of that said maximum available torque will at least equal said expected required drivewheel torque upon engagement of the target transmission ratio.

2. The control method of claim 1 wherein said determining the expected drivewheel torque (T₀) to maintain at least said minimum vehicle acceleration (A₀) under current vehicle operating conditions comprises:

while remaining in the currently engaged ratio, causing a change in engine torque from a first torque value (T₁) to a second torque value (T₂) and determining the vehicle accelerations (A₁, A₂) at both said first and second engine torque values.

3. The method of claim 2 wherein said change in engine torque values is no greater than about ten percent (10%) of said first torque value and occurs for a period of time no greater than about one second.

4. The method of claim 1, 2 or 3 wherein said predetermined minimum acceptable vehicle acceleration after an upshift (A₀) is substantially equal to zero acceleration.

9. The method of claim 1 wherein said input signal indicative of vehicle speed is a signal indicative of output shaft (90) rotational speed.

10. The method of claims 1, 2, or 3 wherein said expected drivewheel torque (T₀) to maintain at least said minimum acceptable vehicle acceleration after an upshift (A₀) under current vehicle operating conditions is determined as a function of the expression:

space="preserve" listing-type="equation">T.sub.0 =T.sub.1 -(C·

W·

A.sub.1)

where;

T₁ is a value representative of drivewheel torque for vehicle acceleration i,

A₁ is a value representative of vehicle acceleration at drive wheel torque setting i,

W is a value representation of gross vehicle weight, and

C is a constant.

11. The method of claim 10 wherein a value for the expression C·

W is determined as a function of the expression

space="preserve" listing-type="equation">(T.sub.1 -T.sub.2)/(A.sub.1 -A.sub.2)

where;

A₂ is a value representative of vehicle acceleration at a second engine torque value (T₂) and

T₂ is a known second engine torque value where T₂ does not equal T₁.

15. The method of claim 4 wherein said expected required drivewheel torque (T₀) to maintain at least said minimum acceptable vehicle acceleration after an upshift (A₀) under current vehicle operating conditions is determined as a function of the expression:

space="preserve" listing-type="equation">T.sub.0 =T.sub.1 -(C·

W·

A.sub.1)

where;

T₁ is a value representative of drivewheel torque for vehicle acceleration i,

A₁ is a value representative of vehicle acceleration at drive wheel torque setting i,

W is a value representation of gross vehicle weight, and

C is a constant.

16. The method of claim 15 wherein a value for the expression C·

W is determined as a function of the expression

space="preserve" listing-type="equation">(T.sub.1 -T.sub.2)/(A.sub.1 -A.sub.2)

where;

A₂ is a value representative of vehicle acceleration at a second engine torque value (T₂) and

T₂ is a known second engine torque value where T₂ does not equal T₁.

5. A control system for controlling the at least partially automated implementation of selected shifts of a vehicular mechanical change gear transmission system comprising a controlled fuel throttle controlled engine (E) having a determined torque capacity, a multi-speed change gear mechanical transmission (10) having a plurality of known gear ratios, an input shaft (16) and an output shaft (90), adapted to drive vehicular drive wheels, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of vehicle speed, a third sensor (DL) for providing an input signal indicative of engine torque, means for differentiating said second signal with respect to time to determine a fourth signal indicative of current vehicle acceleration, and a controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, said control system characterized by;

means for storing a value indicative of a predetermined minimum acceptable vehicle acceleration after an upshift (A_O),

means for determining the desirability of a shift from a currently engaged transmission ratio to a target transmission ratio,

means for determining as a function of at least currently engaged gear ratio and said input signals indicative of (i) current engine torque and (ii) current vehicle acceleration, an expected required drivewheel torque (T₀) to maintain at least said minimum vehicle acceleration (A₀) under current vehicle operating conditions;

means for determining as of function of (i) expected required drivewheel torque (T₀) to main at least said minimum vehicle acceleration (A₀) under current vehicle operating conditions, (ii) the gear ratio of the selected target transmission ratio and (iii) the expected maximum available torque to the drivewheels in the target transmission ratio (206), if said expected maximum available torque will at least equal said expected required drivewheel torque upon engagement of the target transmission ratio if the selected shift is implemented, and

means for causing the initiation of a selected shift only upon a determination that said maximum available torque will at least equal said required drivewheel torque upon engagement of the target transmission ratio.

6. The control system of claim 5 wherein said means for determining the expected drive wheel torque (T₀) to maintain at least said minimum vehicle acceleration, after an upshift under current vehicle operation conditions comprises:

means for causing a change in engine torque from a first torque value (T₁) to a second torque value (T₂) and means for determining the vehicle accelerations (A₁, A₂) at both said first and second engine torque values.

7. The control system of claim 6 wherein said change in engine torque values is no greater than about ten percent (10%) of said first torque value and occurs for a period of time no greater than about one second.

8. The system of claim 7 wherein said predetermined minimum acceptable vehicle acceleration after an upshift (A₀) is substantially equal to zero acceleration.

12. The control system of claim 5 wherein said input signal indicative of vehicle speed is a signal indicative of output shaft (90) rotational speed.

13. The control system of claims 5, 6, 7 or 8 wherein said expected drive wheel torque (T₀) to maintain at least said minimum acceptable vehicle acceleration after an upshift (A₀) under current vehicle operating conditions is determined as a function of the expression.

14. The control system of claim 13 wherein a value for the expression C·

W is determined as a function of the expression

space="preserve" listing-type="equation">(T.sub.1 -T.sub.2)/(A.sub.1 -A.sub.2)

where;

A₂ is a value representative of vehicle acceleration at a second engine torque value (T₂) and

T₂ is a known second engine torque value where T₂ does not equal T₁.