Process for charging a battery

• US 5,304,914 A
• Filed: 01/27/1992
• Issued: 04/19/1994
• Est. Priority Date: 01/27/1992
• Status: Expired due to Fees

• Current Assignee: ZincFive, Inc.
• Original Assignee: Batonex Incorporated
• Inventors: Feldstein, Robert S.
• Primary Examiner(s): KINCAID, KRISTINE LYNN
• Application Number:
  US07/826,002
• Time in Patent Office: 813 Days
• Field of Search: 320/3, 320/4, 320/5, 320/8, 320/9, 320/21, 320/39, 320/40
• US Class Current: 320/129
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/04 Regulation of charging current or voltage

Abstract

A process for charging a cell is disclosed. In this process, a discharged cell is connected to a charger. Discharge pulses are periodically withdrawn from the cell. Charging pulses are provided by the charger, and they are delivered to the cell only when the cell voltage at the end of the discharge interval is less than a specified reference voltage.

Claims

1. A process for charging a zinc-manganese dioxide primary cell, comprising the steps of:

(a) connecting a discharged zinc-manganese dioxide primary cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed 40 percent of the initial capacity of the cell;

(b) periodically withdrawing discharging pulses of direct current from said cell during a discharge interval, wherein;

1. said discharging pulses of direct current have a duration of from 5 to 35 percent of the duration of said direct current charging pulses, and

2. said discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(c) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is less than said specified reference voltage; and

(d) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is greater than said specified reference voltage.

4. The process as recited in claim 1, wherein said zinc-manganese primary cell is an alkaline cell.

5. The process as recited in claim 4, wherein said specified reference voltage does not exceed 1.7 volts.

2. A process for charging a zinc-manganese dioxide primary cell, comprising the steps of:

(a) connecting a discharged zinc-manganese dioxide primary cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed 40 percent of the initial capacity of the cell;

(b) periodically withdrawing discharging pulses of direct current from said cell during a discharge interval, wherein;

1. said discharging pulses have a duration of at least 0.5, and

2. said discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(c) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is less than said specified reference voltage; and

(d) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is greater than said specified reference voltage.

6. The process as recited in claim 2, wherein said zinc-manganese primary cell is an alkaline cell.

7. The process as recited in claim 6, wherein said specified reference voltage does not exceed 1.7 volts.

3. A process for charging a zinc-manganese dioxide primary cell, comprising the steps of:

(a) connecting a discharged zinc-manganese dioxide primary cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically producing direct current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed 40 percent of the initial capacity of the cell;

(b) periodically withdrawing first discharging pulses of direct current from said cell during a first discharge interval, wherein;

2. said first discharging pulses of direct current have a duration of from 5 to 35 percent of the duration of said direct current charging pulses, and

2. said first discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(c) periodically withdrawing second discharging pulses from said cell during a second discharge interval, wherein;

1. said second discharging pulses have a duration of at least 0.5 seconds, and

2. said second discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(d) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said first discharge interval is less than said specified reference voltage;

(e) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said first discharge interval is greater than said specified reference voltage;

(f) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said second discharge interval is less than said specified reference voltage; and

(g) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said second discharge interval is greater than said specified reference voltage.

8. The process as recited in claim 3, wherein said zinc-manganese primary cell is an alkaline cell.

9. The process as recited in claim 8, wherein said specified reference voltage does not exceed 1.7 volts.

10. A process for charging a cell, comprising the steps of:

(a) connecting (a) discharged cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage means for periodically discharging said cell, and means for periodically producing direct current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed 40 percent of the initial capacity of the cell;

(b) periodically withdrawing discharging pulses of direct current from said cell during a discharge interval, wherein;

1. said discharging pulses of direct current have a duration of from 5 to 35 percent of the duration of said direct current charging pulses, and

2. said discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(c) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is less than said specified reference voltage; and

(d) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is greater than said specified reference voltage.

14. The process as recited in claim 10, wherein said cell is a rechargeable alkaline manganese cell.

17. The process as recited in claim 10, wherein said cell is a rechargeable lead acid cell.

11. A process for charging a cell, comprising the steps of:

(a) connecting said discharged cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed 40 percent of the initial capacity of the cell;

(b) periodically withdrawing discharging pulses of direct current from said cell during a discharge interval, wherein;

1. said discharging pulses have a duration of at least 0.5 seconds, and

2. said discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(c) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is less than said specified reference voltage;

(d) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is greater than said specified reference voltage.

15. The process as recited in claim 11, wherein said cell is a rechargeable alkaline manganese cell.

18. The process as recited in claim 11, wherein said cell is a rechargeable lead acid cell.

12. A process for charging a cell, comprising the steps of:

(a) connecting discharged cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed 40 percent of the initial capacity of the cell;

(b) periodically withdrawing first discharging pulses of direct current from said cell during a first discharge interval wherein;

16. The process as recited in claim 12, wherein said cell is a rechargable alkaline manganese cell.

19. The process as recited in claim 12, wherein said cell is a rechargable lead acid cell.

13. said first discharging pulses of direct current have a duration of from 5 to 35 percent of the duration of said direct current charging pulses, andsaid first discharging pulses of direct current have a current value during discharge for from 10 to 25 percent of the average current value of said direct current charging pulses;

(c) periodically withdrawing second discharging pulses from said cell during a second discharge interval, wherein;

1. said second discharging pulses have a duration of at lease 0.5 seconds, and

2. said second discharging pulses of direct current have a current value during discharge of from 10 to 25 percent of the average current value of said direct current charging pulses;

(d) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said first discharge interval is less than said specified reference voltage;

(e) preventing the delivery of said direct current charging pulses to said cell whenever said voltage of said cell at the end of said first discharge interval is greater than said specified reference voltage;

(f) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said second discharge interval is less than said specified reference voltage; and

(g) preventing the delivery of said direct current charging pulses at said cell whenever said voltage of said cell at the end of said second discharge interval is greater than said specified reference voltage.

20. A process for charging a nickel-cadmium cell, comprising the steps of:

(a) connecting a discharged nickel-cadmium cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct high current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed twice the initial capacity of the cell;

(b) periodically withdrawing discharging pulses of direct current from said cell during a discharge interval, wherein;

1. said discharging pulses of direct current have a duration of duration of from 5 to 35 percent of the duration of said direct current charging pulses, and

2. said discharging pulse of direct current have a current value during discharge of from 5 to 15 percent of the average current value of said direct current charging pulses;

(c) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is less than said specified reference voltage; and

(d) substituting lower current pulses of from 5 to 10 percent of current capacity of said cell for said high current pulses and delivering said lower current pulses to said cell whenever said voltage of said cell at the end of said discharge interval is greater than said specified reference voltage.

21. A process for charging a nickel-cadmium cell, comprising the steps of:

(a) connecting a discharged nickel-cadmium cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct high current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed twice the initial capacity of the cell;

(b) periodically withdrawing discharging pulses of direct current from said cell during a discharge interval, wherein;

1. said discharging pulses have a duration of at least 0.5 seconds, and

2. said discharging pulses of direct current have a current value during discharge of from 5 to 15 percent of the average current value of said direct current charging pulses;

(c) delivering said direct current charging pulses to said cell whenever said voltage of said cell at the end of said discharge interval is less than said specified reference voltage; and

(d) substituting lower current pulses of from 5 to 10 percent of current capacity of said cell for said high current pulses and delivering said lower current pulses to said cell whenever said voltage of said cell at the end of said discharge interval is greater than said specified reference voltage.

22. A process for charging a nickel-cadmium cell, comprising the steps of:

(a) connecting a discharged nickel-cadmium cell to a battery charger, wherein said battery charger is comprised of means for comparing the voltage of said cell at the termination of a discharge interval with a specified reference voltage, means for periodically discharging said cell, and means for periodically producing direct high current charging pulses with a duration of at least 1 millisecond and an average value which does not exceed twice the initial capacity of the cell;

(b) periodically withdrawing first discharging pulses of direct current from said cell during a first discharge interval, wherein;

1. said first discharging pulses of direct current have a duration for from 5 to 35 percent of the duration of said direct current charging pulses, and

2. said first discharging pulses of direct current have a current value during discharge of from 5 to 5 percent of the average current value of said direct current charging pulses;

(c) periodically withdrawing second discharging pulses from said cell during a second discharge interval wherein;

1. said second discharging pulses have a duration of at least 0.5 seconds, and

2. said second discharging pulses of direct current have a current value during discharge of from 5 to 15 percent of the average current value of said direct current charging pulses;

(d) substituting lower current pulses of from 5 to 10 percent of current capacity of said cell for said high current pulses and delivering said lower current pulses to said cell whenever said voltage of said cell at the end of said first discharge interval is greater than said specified reference voltage; and

(e) substituting said lower current pulses of from 5 to 10 percent of current capacity of said cell for said high current pulses and delivering said lower current pulses to said cell whenever said voltage of said cell at the end of said second discharge interval is greater than said specified reference voltage.