Push button switch assembly including single or plural sequentially closed switches

• US 5,313,027 A
• Filed: 03/12/1993
• Issued: 05/17/1994
• Est. Priority Date: 03/16/1992
• Status: Expired due to Term

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Inoue, Kenji, Santo, Kouichi, Matsui, Futoshi
• Primary Examiner(s): SCOTT, JAMES R
• Application Number:
  US08/030,838
• Time in Patent Office: 431 Days
• Field of Search: 200/1 R, 200/5 R, 200/5 A, 200/512-517, 200/1 B
• US Class Current: 200/5.00A
• CPC Class Codes: H01H 13/48 using buckling of disc springs
• CPC Class Codes: H01H 13/64 wherein the switch has more than two electrically distinguishable positions, e.g. multi-position push-button switches
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 2209/07 metallic
• CPC Class Codes: H01H 2225/006 more then one pole
• CPC Class Codes: H01H 2225/018 Consecutive operations

Abstract

A push switch is capable of performing a first switching operation and subsequently a second switching operation when a pressing force is applied to the switch. The push switch includes (a) an insulating membrane having at least one dome with at least a portion thereof overlaid by or serving as an inner conductor and at least a portion of its outer periphery overlaid by or serving as an outer conductor, (b) an insulating substrate having thereupon an inner pole contact disposed at a position opposing to the inner conductor and an outer pole contact disposed at a position opposing to the outer conductor, respectively, and (c) a spacer placed between the insulating membrane and the insulating substrate for spacing the conductor apart from the pole contacts during the time when no pressing force is applied to the switch. When a light pressing force is applied to the dome, the outer conductor will first come in contact with the outer pole contact causing a first switching operation to take place, and subsequently with a further pressing, the inner conductor will come in contact with the inner contact causing a second switching operation to take place.

Claims

1. A push switch capable of performing a two step switching operation in response to a pressing force, said push switch comprising:

an insulating substrate having disposed thereon at least one outer pole contact and at least one inner pole contact, electrically insulated from said outer pole contact; and

dome means including an extending peripheral area, said dome means having an electrically conductive surface, said conductive surface being disposed opposing said inner and outer pole contacts wherein;

(i) said conductive surface of said peripheral area contacts said outer pole contact when a first pressing force is applied to the dome means at a first time, and

(ii) said conductive surface contacts said inner pole contact, while maintaining contact between said conductive surface of said peripheral area and said outer pole contact, when a second pressing force, which is greater than said first pressing force, is applied to the dome means at a second time different from said first time.

2. A push switch according to claim 1,

wherein said dome means and said peripheral area comprise an insulating resin, an inner conductor formed on said dome means, and an outer conductor formed on said peripheral area.

3. A push switch according to claim 1,

wherein said dome means and said peripheral area comprise an electro-conductive metallic material.

4. A push switch according to claim 1, wherein said outer pole contact is circular ring shaped, at least a part of which is missing and said inner pole contact is connected with a lead conductor disposed on at least one place of the missing part of said circular ring-like outer pole contact.

5. A push switch according to claim 4, further comprising an insulating layer disposed in said missing part of said outer pole contact for electrically isolating said lead conductor from said conductive surface.

6. A push switch according to claim 1, further comprising a push button on top of said dome means and a panel serving as a movement guide for the push button.

7. A push switch according to claim 1, wherein:

said at least one inner pole contact includes one inner pole contact;

said at least one outer pole contact includes two outer pole contacts disposed on either side of said inner pole contact;

said outer pole contacts said conductive surface during said first and second switching operations; and

said inner pole contact contacts said conductive surface during said second switching operation.

8. A push switch according to claim 1, wherein:

said outer pole contact is separated from said conductive surface by a first distance in the absence of pressing force; and

said inner pole contact is separated from said conductive surface by a second distance, greater than said first distance, in the absence of pressing force.

9. A push switch according to claim 1, further comprising separation means for preventing said conductive surface from contacting said pole contacts in the absence of said pressing force.

10. A push switch according to claim 9, wherein said separation means comprises a spacer disposed between said insulating substrate and a membrane comprising said dome means and said peripheral area.

11. A push switch according to claim 1, wherein said conductive surface of said outer peripheral area is substantially parallel to said outer pole contact.

12. A push switch according to claim 1, wherein said conductive surface of said peripheral area contacts said outer pole contact to form a first contact area and a first electrical connection and wherein said conductive surface contacts said inner pole contact to form a second contact area and a second electrical connection.

13. A push switch according to claim 12, wherein said first contact area and said second contact intersect the same horizontal plane.

14. A push switch according to claim 1, wherein said dome means has an outer edge and wherein said outer peripheral area includes said outer edge and wherein when said conductive surface of said peripheral area contacts said outer pole contact and when said conductive surface contacts said inner pole contact said outer edge remains in contact with said outer pole contact.