Railroad wheel temperature sensor with infrared array

• US 5,331,311 A
• Filed: 12/09/1992
• Issued: 07/19/1994
• Est. Priority Date: 12/09/1992
• Status: Expired due to Term

• Current Assignee: Progress Rail Services Corporation (Caterpillar Incorporated)
• Original Assignee: Servo Corporation of America
• Inventors: Doctor, Alan P.
• Primary Examiner(s): Peng, John K.
• Assistant Examiner(s): TONG, NINA C
• Application Number:
  US07/988,216
• Time in Patent Office: 587 Days
• Field of Search: 340/463, 340/584, 340/682, 340/600, 340/517, 246/169 A, 246/169 D, 246/169 R, 374/124, 374/129, 374/121, 374/2, 374/128, 374/120, 374/126, 374/132, 374/173, 324/239, 250/342, 250/393
• US Class Current: 340/463
• CPC Class Codes: B61K 9/06 by detecting or indicating heat radiation from overheated axles

Abstract

A temperature sensor assembly for monitoring railroad car wheels includes an array of temperature detectors arranged to generate a temperature profile of the wheel. The array may be formed integrally with imaging elements and signal conditioning elements on a single IC chip. The assembly may be arranged to monitor the wheel either transversely or in parallel to the direction of wheel movement.

Claims

1. A wheel temperature sensor assembly for railroad systems for monitoring the temperature of the wheels of railroad cards, said assembly comprising:

projecting means for projecting an image of an railroad wheel portion;

a detector array consisting of a plurality of infrared temperature detectors, each detector generating a temperature indicative signal, said detector array receiving said image from said projecting means and generating a two-dimensional profile of said wheel portion; and

processing means for processing said temperature indicative signals and for generating an alarm signal when said temperature indicative signals exceed a preselected limit characterizing an abnormal condition for said wheel.

2. The assembly of claim 1 further comprising a stationary housing for holding said detector array, said housing being arranged adjacent to a track for monitoring the wheel temperature of the wheel moving in a direction.

3. The assembly of claim 2 wherein said projecting means is arranged to monitor said wheel temperature along an axis transversal to said direction.

4. The assembly of claim 2 wherein said projecting means is arranged to monitor said wheel temperature along an axis parallel to said direction.

5. The assembly of claim 1 wherein said wheel includes a wheel bearing housing and wherein said detector array generates a temperature profile of said wheel bearing housing.

6. A temperature sensor assembly for monitoring the temperatures of the wheels of a railroad train moving in a direction, said sensor assembly comprising:

a stationary detector array consisting of a plurality of infrared temperature detector;

projecting means for projecting images of several wheel zones from a railroad wheel on said array, each detector generating a temperature indicative signal indicative of the temperature of one of said wheel zones to define a two-dimensional temperature profile of said wheel; and

signal processing means for processing said temperature indicative signals, said signal processing means generating an alarm signal indicative of a high temperature associated with said wheel.

7. The assembly of claim 6 further comprising housing means for housing said array and said projecting means.

8. The assembly of claim 6 wherein said detector array and said signal processing means are constructed and arranged on a single integrated circuit.

9. The assembly of claim 6 wherein said projecting means is arranged to monitor said wheel along an axis transversal said direction.

10. The assembly of claim 6 wherein said imaging means is arranged to monitor said wheel along an axis parallel to said direction.

11. The assembly of claim 6 wherein said wheel includes wheel bearings and said processing means generates a hot wheel bearing alarm.

12. The assembly of claim 6 wherein said wheel has a wheel flange and said processing means generates a hot wheel flange alarm.

13. A temperature sensor assembly for monitoring the temperatures of the wheels of a railroad train moving in a direction on a track, said sensor assembly comprising:

a wheel detector disposed adjacent to said track for detecting said wheel and for generating a wheel present signal when said wheel is detected;

a stationary housing associated with said track;

a detector array disposed in said housing and including a plurality of infrared detectors;

projecting means disposed in said housing and arranged to project an image of said wheel moving on said track on said detector array, said infrared detectors generating temperature indicative signals defining a two dimensional temperature profile of said wheel; and

processing means arranged to receive said temperature indicative signals and said wheel present signal and to generate an alarm indicative of a high temperature condition of said wheel.

14. The assembly of claim 13 further comprising amplifying means for amplifying said temperature indicative signals.

15. The assembly of claim 14 wherein said imaging means, said amplifying means and said detector array are constructed and arranged on a single integrated chip.

16. The assembly of claim 13 wherein said detector array is arranged to monitor said wheel along an optical axis transversal to said direction.

17. The assembly of claim 13 wherein said housing is disposed adjacent to said track and said detector array is arranged to monitor said wheel along an axis parallel to said direction.