Pump mechanism having a drive motor with an external rotor

• US 5,342,180 A
• Filed: 11/17/1992
• Issued: 08/30/1994
• Est. Priority Date: 11/17/1992
• Status: Expired due to Fees

• Current Assignee: IVAC Medical Systems, Inc. (Becton, Dickinson & Co)
• Original Assignee: Ivax Corporation (Teva Pharmaceutical Industries, Ltd.)
• Inventors: Daoud, Adib G.
• Primary Examiner(s): Bertsch, Richard A.
• Assistant Examiner(s): KORYTNYK, PETER G
• Application Number:
  US07/977,826
• Time in Patent Office: 651 Days
• Field of Search: 417/474-477, 417/412, 310/67 R
• US Class Current: 417/412
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: F04B 43/082 the tubular flexible member being pressed against a wall by a number of elements, each having an alternating movement in a direction perpendicular to the axes of the tubular member and each having its own driving mechanism
• CPC Class Codes: H02K 37/00 Motors with rotor rotating step by step and without interrupter or commutator driven by the rotor, e.g. stepping motors
• CPC Class Codes: H02K 7/06 Means for converting reciprocating motion into rotary motion or vice versa
• CPC Class Codes: H02K 7/075 using crankshafts or eccentrics

Abstract

A pump mechanism using a drive motor having an external rotor. In one case, cams are mounted on the external surface of the rotor. Cam followers or peristaltic fingers engage the cams and move linearly in response to the rotational cam motion. The cam surfaces are rotated from adjacent cam surfaces to achieve a peristaltic effect through the peristaltic fingers sequentially pressing against the fluid tubing. In another case, the external surface of the rotor is threaded and elongated. A nut is mounted on the rotor and confined to travel in only a linear direction. A coupling arm is connected between the nut and a syringe plunger to force the plunger into the syringe barrel and thereby move the fluid.

Claims

1. Apparatus for applying a force to a fluid container to cause fluid in the container to move from one position to another, comprising:

an electric motor comprising a stator and a rotor, the rotor providing rotational motion and being located such that it rotates about the stator;

a drive device positioned on the outer surface of the rotor and rotating with the rotor for providing a rotational drive force; and

a follower disposed in contact with the drive device and mounted in relation thereto so as to translate the rotational drive force of the drive device into a linear drive force, the follower having a contact surface and the follower being located so as to apply the linear drive force against the fluid container with the contact surface to move the fluid.

2. The apparatus of claim 1 wherein:

the drive device comprises a cam; and

the follower Comprises a cam follower positioned around the cam for moving in a linear manner in response to the rotational drive force of the cam, the cam follower having the contact surface which presses against the fluid container to move the fluid.

3. The apparatus of claim 2 wherein:

the fluid container comprises a flexible conduit;

the drive device comprises a plurality of cams, each rotated by a predetermined angle from adjacent cams;

the follower comprises a plurality of cam followers, each of which is placed around a respective cam and each of which translates the particular cam motion into linear motion, each cam follower including a contact surface for pressing against the flexible conduit; and

wherein the predetermined angle between adjacent cams is selected so that the contact surfaces of the cam followers press against the flexible conduit in a sequential manner causing a peristaltic effect.

4. The apparatus of claim 3 wherein:

the outer surface of the rotor includes a plurality of keyways, each keyway spaced apart from the adjacent keyways by the predetermined angle; and

each cam comprises a key for insertion in a respective keyway of the rotor outer surface.

5. The apparatus of claim 3 wherein the cam followers and contact surfaces comprise peristaltic fingers which move against and away from the flexible tubing in accordance with the cam motion of the respective cam.

6. The apparatus of claim 1 wherein:

the drive device comprises a threaded surface; and

the follower comprises;

a nut mounted on the threads for translating the rotational drive force of the threads into linear drive force; and

a coupling arm from the nut to the fluid container to couple the linear drive force of the nut to the fluid container to force the fluid in the fluid container to move.

7. The apparatus of claim 6 wherein:

the fluid container is a syringe device having a barrel in which the fluid to be moved resides and a plunger for moving the fluid out of or into the syringe barrel in accordance with the movement of the plunger; and

the coupling arm is coupled to the plunger of the syringe to move the plunger in accordance with the rotational driving force of the drive device.

8. The apparatus of claim 7 wherein:

the electric motor comprises a rotor which is elongated;

the drive device comprises threads formed in the rotor;

the follower comprises a half-nut having threads which are engaged with the threads of the drive device for movement of the half-nut along the rotor;

the fluid container is a syringe device having a barrel in which the fluid to be moved resides and a plunger for moving the fluid out of or into the syringe barrel in accordance with the movement of the plunger; and

the coupling arm is coupled to the plunger of the syringe to move the plunger in accordance with the rotational driving force of the drive device.

9. Apparatus for applying a force to a fluid tubing to cause fluid in the tubing to move from one position to another, comprising:

an electric motor comprising a stator and a rotor, the rotor providing rotational motion and being located about the stator;

a cam positioned on the outer surface of the rotor and rotating with the rotor for providing a rotational driving force; and

a cam follower disposed in contact with the cam and mounted in relation thereto so as to translate the rotational drive force of the cam into a linear drive force, the cam follower having a contact surface and the follower being located so as to apply the linear drive force against the flexible tubing with the contact surface to move the fluid in accordance with the movement of the cam.

10. The apparatus of claim 9 further comprising:

a plurality of cams, each of which is mounted on the rotor and each of which is rotated by a predetermined angle from adjacent cams;

a plurality of cam followers, each of which is placed around a respective cam and each of which translates the respective cam motion into linear motion, each cam follower including a contact surface for pressing against the flexible conduit at a different location; and

wherein the predetermined angle between adjacent cams is selected so that the contact surfaces of the cam followers press against the flexible conduit in a sequential manner causing a peristaltic effect.

11. The apparatus of claim 10 wherein:

the outer surface of the rotor includes a plurality of keyways, each keyway spaced apart from the adjacent keyways by the predetermined angle; and

each cam comprises a key for insertion into a respective keyway of the rotor outer surface.

12. Apparatus for applying a force to a fluid container to cause fluid in the container to move from one position to another, comprising:

an electric motor comprising a stator and a rotor, the rotor providing rotational motion and being located about the stator;

wherein the rotor includes threads formed in its outer surface for providing a rotational driving force; and

a follower comprising a nut mounted on the threads of the rotor for translating the rotational drive force of the threads into linear drive force, the follower further comprising a coupling arm from the nut to the fluid container to couple the linear drive force of the nut to the fluid container to force the fluid in the fluid container to move the fluid.

13. The apparatus of claim 12 wherein:

the fluid container is a syringe device having a barrel in which the fluid to be moved resides and a plunger for moving the fluid out of or into the syringe barrel in accordance with the movement of the plunger; and

the coupling arm is coupled to the plunger of the syringe to move the plunger in accordance with the linear drive force of the nut.

14. The apparatus of claim 12 wherein:

the rotor is elongated;

the follower comprises a half-nut having threads which are engaged with the threads of the rotor for movement of the half-nut along the rotor;

the fluid container is a syringe device having a barrel in which the fluid to be moved resides and a plunger for moving the fluid out of or into the syringe barrel in accordance with the movement of the plunger; and

the coupling arm is coupled to the plunger of the syringe to move the plunger in accordance with the rotational driving force of the drive device.

15. A method for moving a fluid in a fluid container comprising the steps of:

positioning a rotor in relation to a stator such that a motor is formed in which the rotor rotates about the stator;

converting the rotational drive force of the rotor into linear drive force; and

applying the linear drive force to the fluid container to move the fluid.

16. The method of claim 15 wherein the step of converting the rotational drive force further comprises:

outputting the rotational drive force through a cam; and

receiving the cam motion and translating the cam motion into linear motion.

17. The method of claim 15 wherein the step of converting the rotational drive force comprises:

outputting the drive force through a plurality of cams which are respectively positioned on the rotor such that they are rotated from adjacent cams by a predetermined angle; and

converting the motions of the cams to respective linear drive motions and applying the linear drive motions to the container at different locations thereby resulting in a peristaltic effect.

18. The method of claim 15 wherein the step of converting the rotational drive force comprises:

converting the rotational drive force to helical drive motion through threads located on the external surface of the rotor; and

converting the helical drive motion of the threads to linear drive motion through the use of a nut device confined to travel in only a linear motion and engaged with the threads.