Switching converter and summing transformer for use therein

• US 5,355,296 A
• Filed: 12/10/1992
• Issued: 10/11/1994
• Est. Priority Date: 12/10/1992
• Status: Expired due to Fees

• Current Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Kuo, Ming, Dhyanchand, P. John
• Primary Examiner(s): Voeltz, Emanuel T.
• Application Number:
  US07/988,625
• Time in Patent Office: 670 Days
• Field of Search: 363/43, 363/71, 363/98, 363/132, 363/64, 336/180, 336/182, 336/170, 336/184, 336/188
• US Class Current: 363/43
• CPC Class Codes: H02M 7/49 Combination of the output voltage waveforms of a plurality of converters

Abstract

A switching converter includes first and second controllable switches, a power source coupled to the switches and a closed flux path. First and second primary windings are mutually inductively coupled through the closed flux path and are coupled to the first and second controllable switches, respectively. The first and second switches are operated together in synchronism and a secondary winding is inductively coupled with but electrically isolated from the first and second primary windings through the closed flux path. Each switch conducts only a portion of the power produced in the secondary winding and the problems of current sharing are avoided. Also, DC content that may be produced by the switches is blocked from the output.

Claims

1. A switching converter, comprising:

first and second controllable switches;

a power source coupled to the switches;

a closed flux path;

first and second primary windings mutually inductively coupled through the closed flux path wherein the first and second primary windings have first ends coupled to the first and second switches, respectively, and second ends that are coupled together at a junction;

means coupled to the switches for operating the switches together in synchronism wherein each switch conducts a switch current between the power source and the junction and wherein the switch currents are summed at the junction; and

a secondary winding inductively coupled with but electrically isolated from the first and second primary windings through the closed flux path.

2. The switching converter of claim 1, further including third and fourth switches coupled between the power source and third and fourth primary windings wherein the third and fourth primary windings are mutually inductively coupled through a further closed flux path and wherein the operating means operates the third and fourth switches together in synchronism.

3. The switching converter of claim 2, wherein the secondary winding is inductively coupled with the third and fourth primary windings through the further closed flux path.

4. The switching converter of claim 3, wherein the first-named closed flux path is disposed in a first core and the further closed flux path is disposed in a second core.

5. The switching converter of claim 2, wherein the third and fourth primary windings are coupled together at the junction and further including an additional secondary winding inductively coupled with the third and fourth primary windings through the further closed flux path.

6. The switching converter of claim 5, wherein the first-named closed flux path is disposed in a first portion of a core and the further closed flux path is disposed in a second portion of the core.

7. The switching converter of claim 2, wherein the third and fourth switches are operated at a particular phase displacement with respect to the first and second switches.

8. A switching converter, comprising:

a power source;

first and second switches coupled to the power source;

a transformer having first and second primary windings wound on and mutually inductively coupled by a core and coupled to the first and second switches, respectively, and a secondary winding wound on the core wherein the secondary winding is inductively coupled to but electrically isolated from the primary windings; and

a switch controller that operates the switches together in synchronism whereby the first and second switches couple the power source to the first and second primary windings and produce first and second powers therein, respectively, and wherein the first and second powers are summed in the secondary winding.

9. The switching converter of claim 8, further including third and fourth switches coupled between the power source and third and fourth windings wherein the third and fourth windings are wound on and mutually inductively coupled by a further core wherein the switch controller operates the third and fourth switches together in synchronism.

10. The switching converter of claim 9, wherein the third and fourth switches are operated at a particular phase displacement with respect to the first and second switches.

11. A stepped waveform inverter, comprising:

first through twelfth controllable switches arranged in six switch pairs;

first through twelfth primary windings having first and second ends wherein the first ends of the first through twelfth primary windings are coupled to the first through twelfth switches, respectively, the second ends of the first through sixth primary windings are connected together, the second end of each of the seventh through ninth primary windings is connected to the first end of one of the seventh through ninth primary windings and the second end of each of the tenth through twelfth primary windings is connected to the first end of one of the tenth through twelfth primary windings;

means for mutually inductively coupling the first and second primary windings together, the third and fourth primary windings together, the fifth and sixth primary windings together, the seventh and eighth primary windings together, the ninth and tenth primary windings together and the eleventh and twelfth primary windings together;

first, second and third secondary windings disposed on the coupling means wherein the coupling means inductively couples the first through third secondary windings to the first through twelfth primary windings; and

means for operating the switches of each switch pair together in synchronism whereby rectangular waveforms are produced in the primary windings and the rectangular waveforms are summed in the secondary windings.

12. The stepped waveform inverter of claim 11, wherein the coupling means comprises first and second core sections each including first, second and third legs wherein a pair of windings is wound on each leg.

13. The stepped waveform inverter of claim 12, wherein the first, second and third secondary windings are wound about a leg of the first core section and a leg of the second core section.

14. A summing transformer, comprising:

first and second cores each having first, second and third legs;

a pair of primary windings disposed on each leg of the cores wherein the primary windings of each pair disposed on the first core have first ends adapted to receive AC power and second ends coupled to one another and wherein a first primary winding of each pair disposed on the second core is connected in a delta configuration with the first primary windings of the remaining pairs disposed on the second core and a second primary winding of each pair disposed on the second core is connected in a delta configuration with the second primary windings of the remaining pairs disposed on the second core and wherein junctions between the first primary windings and junctions between the second primary windings disposed on the second core are adapted to receive AC power; and

first, second and third secondary windings disposed on the first, second and third legs of the first and second cores, respectively.

15. The summing transformer of claim 14, in combination with an inverter having twelve switches coupled to the primary windings wherein the switches coupled to each pair of primary windings are operated together in synchronism and produce rectangular waveforms in the primary windings and wherein the rectangular waveforms are summed in the secondary windings.