Spraying apparatus

• US 5,358,568 A
• Filed: 02/17/1993
• Issued: 10/25/1994
• Est. Priority Date: 02/26/1992
• Status: Expired due to Fees

• Current Assignee: Nichia Corporation, Shimizu Corporation
• Original Assignee: Nichia Corporation, Shimizu Corporation
• Inventors: Nomura, Hajime, Jotani, Masahiko, Nishimura, Jun, Okano, Tadashi, Yoshida, Takehiro
• Primary Examiner(s): Ball, Michael
• Assistant Examiner(s): Lorin, Francis J.
• Application Number:
  US08/018,741
• Time in Patent Office: 615 Days
• Field of Search: 118/300, 118/305, 118/306, 118/308, 118/317, 118/323, 118/668, 118/669, 118/712, 118/676, 118/679, 134/57 R, 134/123, 134/172, 239/71, 239/73, 239/587.2, 239/588, 239/578, 901/42, 901/43, 901/47, 901/29
• US Class Current: 118/323
• CPC Class Codes: B05B 12/124 responsive to distance between spray apparatus and target
• CPC Class Codes: B05B 13/005 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
• CPC Class Codes: B05B 13/0431 with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces B05B13/0436, B05B13/0442, B05B13/0447, B05B13/0463 take precedence
• CPC Class Codes: B05B 15/68 Arrangements for adjusting the position of spray heads B05B15/628, B05B15/652, B05B15/656 take precedence

Abstract

A spraying apparatus is disclosed, in which a manipulator consisting of a plurality of articulations (linear movement articulations and rotational movement articulations) is mounted on a carriage and a spraying nozzle member is mounted on the last stage rotational movement articulation, which are so constructed that material to be sprayed is supplied to this spraying nozzle member through a hose, and a piping path is formed in the interior of at least rotational movement articulations, for which it is feared that the hose becomes tangled therewith or twisted. A sensor is mounted on either the nozzle or the manipulator to detect the distance between the nozzle and the surface being sprayed. A controller responds to the signals produced by the sensor to maintain the nozzle at a substantially constant distance from the surface during spraying.

Claims

1. A spraying apparatus comprising:

a carriage movable in a Y-axis direction;

a rising and lowering platform supported on said carriage for movement relative thereto in a Z-axis direction;

a manipulator which has a plurality of articulations and is supported on said platform;

a spraying nozzle member disposed on a terminal side articulation of said manipulator;

means for supplying material to be sprayed to said nozzle member, including a first piping member disposed in an interior of one of said articulations, and an external second piping member communicating with said first piping member;

a sensor for detecting a distance between said nozzle member and a body on which the material should be sprayed, said sensor being supported on one of said nozzle member and said manipulator; and

control means for controlling a position of said nozzle member in response to a detection signal from said sensor so that said manipulator is positioned in the Y-axis direction and said nozzle is moved in an X-axis direction to carry out spraying while maintaining the nozzle member at a substantially constant distance from a surface of said body.

2. A spraying apparatus according to claim 1, further including a projector for emitting spot light which irradiates approximately a central portion of a spray region on said surface to facilitate positioning of the nozzle member at a position most preferable for spraying the material on said surface, said projector being supported on one of said nozzle member and said manipulator.

3. A spraying apparatus according to claim 1, wherein said manipulator includes a plurality of motors which each effect linear or rotational movement of a respective said articulation thereof, and which are controlled by said control means.

4. A spraying apparatus, comprising:

a carriage supported for movement in a first direction;

a platform supported on said carriage for movement relative thereto in a second direction approximately perpendicular to said first direction;

a spraying nozzle member;

manipulator means having a first end supported on said platform and having said nozzle member supported at a second end thereof;

said manipulator means including a plurality of manipulator elements and including a plurality of articulation joints which each movably couple a respective adjacent pair of said manipulator elements, one of said articulation joints including a first piping member and supporting one of said manipulation elements for pivotal movement about said first piping member relative to another thereof;

means for supplying a material to be sprayed to said nozzle member, including an opening through said first piping member and including a second piping member having therethrough an opening which is in communication with said opening through said first piping member;

sensor means supported on one of said nozzle member and said manipulator means for detecting a distance between said nozzle member and a surface to be sprayed; and

control means responsive to said sensor means during a spraying operation for controlling movement of said platform relative to said carriage and movement of said manipulator means so as to maintain said nozzle member at a substantially constant distance from the surface to be sprayed.

5. A spraying apparatus according to claim 4, wherein said second piping member is flexible.

6. A spraying apparatus according to claim 5, wherein another of said articulation joints includes a third piping member and supports one of said manipulation elements for pivotal movement about said third piping member relative to another of said manipulation elements, said means for supplying including an opening through said third piping member and including said opening through said second piping member being in communication with said opening through said third piping member.