Chemical decomposition by sonication in liquid carbon dioxide

• US 5,370,740 A
• Filed: 10/01/1993
• Issued: 12/06/1994
• Est. Priority Date: 10/01/1993
• Status: Expired due to Term

• Current Assignee: Raytheon Company (Rtx Corporation)
• Original Assignee: Hughes Aircraft Company (Rtx Corporation)
• Inventors: Chao, Sidney C., Purer, Edna M.
• Primary Examiner(s): Lieberman, Paul
• Assistant Examiner(s): Douyon, Lorna M.
• Application Number:
  US08/130,333
• Time in Patent Office: 431 Days
• Field of Search: 134/1, 134/42, 134/10, 134/2, 204/158.2, 204/157.15, 210/748, 210/759, 210/760
• US Class Current: 134/1
• CPC Class Codes: A61L 2/025 Ultrasonics
• CPC Class Codes: B08B 3/12 by sonic or ultrasonic vibrations washing or rinsing machines for crockery or tableware using sonic or ultrasonic waves A47L15/13; of natural teeth, of prostheses using ultrasonic techniques similar to those used for natural teeth A61C17/20; application of ultrasonic vibrations to chemical, physical or physico-chemical processes in general B01J19/10
• CPC Class Codes: B08B 7/0021 by liquid gases or supercritical fluids
• CPC Class Codes: H01L 21/67057 with the semiconductor substrates being dipped in baths or vessels

Abstract

Sonication is employed in the destruction of organic chemicals, using liquid carbon dioxide as the sonicating medium. The process of the invention for decomposing at least one chemical comprises: (a) providing a sonicating vessel equipped with an array of sonicators; (b) introducing the chemical to be decomposed into the sonicating vessel, together with liquid carbon dioxide; and (c) exposing the chemical in the sonicating vessel to sonication for a period of time sufficient to cause the chemical to decompose to form at least one decomposition product. The sonication process may additionally employ one or more of ultraviolet light, oxidizing modifiers such as water, sodium hypochlorite, ozone, or hydrogen peroxide, and reaction-quenching species such as hydrogen (H₂). Depending on the nature of the decomposition product(s), disposal may range from simple concentration of the product and collection thereof (in the case of liquids or solids), to venting to the atmosphere (in the case of gaseous, inert products), to venting to the atmosphere through an appropriate gas-trap (in the case of gaseous product that are toxic, reactive, or considered to be environmentally-controlled substances).

Claims

1. A process for decomposing at least one organic contaminant, consisting of the steps of:

(a) removing said at least one organic contaminant from a chosen substrate by supercritical cleaning by

(1) placing said substrate in a cleaning vessel,

(2) introducing into said cleaning vessel liquefied carbon dioxide formed by applying at least one of a pressure of at least 1,100 pounds per square inch (77.3 Kg/cm²) and a temperature of at least about 31°

C. to gaseous carbon dioxide and contacting said substrate containing said at least one organic contaminant with said liquefied carbon dioxide to extract said at least one organic contaminant from said substrate, and

(3) removing said liquefield carbon dioxide and said at least one organic contaminant from said cleaning vessel;

an

(b) decomposing said at least one organic contaminant by

(1) providing a sonicating vessel equipped with an array of sonicators,

(2) introducing said at least one organic contaminant into said sonicating vessel, together with liquid carbon dioxide and, optionally, a substance selected from the group consisting of at least one oxidizing modifier and at least one reaction-quencher species, and

(3) exposing said at least one organic contaminant in said sonicating vessel to said sonication means for a period of time sufficient to cause said at least one organic contaminant to decompose to form at least one decomposition product.

2. The process of claim 1 wherein said liquid carbon dioxide is maintained at a temperature of less than 32°

C.

3. The process of claim 1 wherein said at least one oxidizing modifier is selected from the group consisting of water, sodium hypochlorite, ozone, and hydrogen peroxide.

4. The process of claim 3 wherein said oxidizing modifier is added in an amount up to about 25 weight percent.

5. The process of claim 1 wherein said at least one reaction-quencher species is added to said liquid carbon dioxide during the formation of said at least one decomposition product.

6. The process of claim 5 wherein said reaction-quencher species consists essentially of hydrogen.

7. The process of claim 6 wherein said reaction-quencher is added in an amount of about 0.1 to 1.0 weight percent.

8. The process of claim 1 wherein said sonication is carried out at a frequency ranging from about 5 to 100 Kilohertz.

9. The process of claim 8 wherein said sonication is carried out at a frequency ranging from about 20 to 90 Kilohertz.

10. The process of claim 1 wherein said at least one decomposition product is liquid or solid and is partially or totally soluble in liquid carbon dioxide.

11. The process of claim 10 wherein after said sonication, said liquid carbon dioxide is gasified, maintaining subcritical conditions, to thereby concentrate said at least one decomposition product, and the gasified carbon dioxide is decompressed directly to a condenser for reliquefaction and returned to a storage reservoir, while said sonicating vessel is opened and said at least one decomposition product is removed for disposal.

12. The process of claim 1 wherein said at least one decomposition product is solid and insoluble in liquid carbon dioxide.

13. The process of claim 12 wherein after sonication said liquid carbon dioxide is passed through a filter to thereby concentrate said at least one decomposition product and is then returned to a storage reservoir, while said sonicating vessel is opened and said at least one decomposition product is removed for disposal.

14. The process of claim 1 wherein said at least one decomposition product is gaseous and inert.

15. The process of claim 14 wherein said at least one decomposition product is vented to the atmosphere.

16. The process of claim 1 wherein said at least one decomposition product is gaseous and is at least one of toxic, reactive, or an environmentally controlled substance.

17. The process of claim 16 wherein said at least one decomposition product is vented to the atmosphere through an appropriate gas-trap for treatment.

18. The process of claim 1 wherein said liquefied carbon dioxide is gasified so as to concentrate said at least one chemical in said sonicating vessel, said gasified liquid carbon dioxide is removed from said sonicating vessel, and liquid carbon dioxide is introduced into said sonicating vessel, prior to exposing said chemical to said sonication means.