Electrical power inverter

• US 5,381,327 A
• Filed: 03/19/1993
• Issued: 01/10/1995
• Est. Priority Date: 03/19/1992
• Status: Expired due to Fees

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Yan, Cheng C.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): TSO, EDWARD H
• Application Number:
  US08/034,496
• Time in Patent Office: 662 Days
• Field of Search: 363/24, 363/25, 363/26, 363/39-41, 363/98, 363/132, 363/133, 363/134, 363/17, 363/56, 363/95, 363/97
• US Class Current: 363/24
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters

Abstract

An electrical power inverter having an output voltage waveform that closely corresponds to a reference waveform under a wide range of load conditions is disclosed. The present invention allows for excess energy present at the output port of the electrical power inverter to be coupled back to the input port to maintain the correspondence of the output voltage waveform with the reference waveform when the inverter is providing power to inductive or light resistive loads. The electrical power inverter comprises an input port for receiving a unipolar input voltage and an output port for providing electrical energy to a load, a circuit for generating a reference waveform, a power converter for generating an output voltage at the output port having a waveform that approximately corresponds to the reference waveform, an energy return circuit for selectively coupling energy from the output port to the input port, and a controller for enabling said energy return circuit to selectively couple excess energy from the output port such that the output voltage waveform more closely corresponds to the reference waveform under a wide range of load conditions.

Claims

1. An electrical power inverter comprising:

an input port for receiving a source of electrical energy having a unipolar input voltage, and an output port for providing electrical energy to a load;

means for generating a reference waveform;

power conversion means for generating an output voltage at said output port having a waveform which approximately corresponds to said reference waveform, said power conversion means comprising an energy storage means coupled to said output port for storing energy at said output port and for generating said output voltage as a function of the amount of stored energy, and energy coupling means for coupling energy from said input port to said output port in amounts needed to supply energy to the load and to enable said energy storage means to generate said output voltage;

energy return means for selectively coupling energy from said output port to said input port; and

control means for enabling said energy return means to selectively couple excess energy from the output port such that the output voltage waveform more closely corresponds to said reference waveform under a wide range of load conditions, said excess energy being that energy which is in excess of the sum of the energy needed by the load plus the energy needed by said energy storage means to generate said output voltage.

2. The electrical power inverter of claim 1 wherein said unipolar input voltage comprises a DC voltage.

3. The electrical power inverter of claim 1 wherein said reference waveform comprises a periodic waveform having a reference frequency.

4. The electrical power inverter of claim 1 wherein said energy storage means comprises a capacitor.

5. The electrical power inverter of claim 3 wherein said output port includes a first terminal and second terminal and wherein said energy coupling means comprises:

a node;

a first inductor coupled between said node and the first terminal of said output port;

a means for selectively coupling electrical energy from said input port to said node at a switching frequency substantially greater than said reference frequency, said means for selectively coupling electrical energy having a first state in which electrical energy is coupled to said node and a second state in which electrical energy is substantially prevented from coupling to said node, wherein the duration of the first state of said means for selectively coupling electrical energy is controlled by said control means such that said output voltage waveform approximately corresponds to said reference waveform; and

a commutating switch means coupled between said node and the second terminal of said output port for enabling said first inductor to couple energy to said output port when energy is not coupled to said first inductor by said selective coupling means.

6. The electrical power inverter of claim 5 wherein said means for selectively coupling electrical energy comprises:

a transformer having a first primary winding and a second primary winding each coupled to said input port and a first secondary winding and a second secondary winding each coupled to said node;

a first switch means coupled to said first primary winding for alternately enabling electrical energy to couple from said input port to said first primary winding at a switching frequency substantially greater than said reference frequency, and a second switch means for alternately enabling electrical energy to couple from said input port to said second primary winding at a switching frequency substantially greater than said reference frequency, said first and second switch means each having ON states in which electrical energy is enabled to couple to said first and second primary windings, respectively, and OFF states in which electrical energy is substantially prevented from coupling to said first and second primary windings, respectively, wherein said first switch means and said second switch means are not in their respective ON states at the same time;

a first rectifier coupled to said first secondary winding such that electrical energy is enabled to couple substantially only in the direction from said first secondary winding to said node;

a second rectifier coupled to said second secondary winding such that electrical energy is enabled to couple substantially only in the direction from said second secondary winding to said node.

7. The electrical power inverter of claim 5 wherein said energy return means comprises a second inductor magnetically coupled in a flyback relationship to said first inductor, said second inductor being coupled to said input port and a return rectifier coupled to said second inductor such that electrical energy is enabled to couple through said second inductor substantially only in the direction from said second inductor to said input port;

and wherein said commutating switch means is further for alternately enabling electrical energy to be coupled from said output port through said first inductor at a switching frequency substantially greater than said reference frequency, said commutating switch means having an ON state in which electrical energy is enabled to couple from said output port through said first inductor and an OFF state in which electrical energy is substantially prevented from coupling from said output port through said first inductor, wherein the duration of the ON state of said commutating switch means is controlled by said control means such that the output voltage waveform more closely corresponds to said reference waveform under a wide range of load conditions and such that said means for selectively coupling electrical energy is not in its first state at the same time said commutating switch means is in its ON state.

8. The electrical power inverter of claim 1 wherein said control means further comprises detection means for measuring said output voltage and wherein said control means is responsive to said output voltage.

9. The electrical power inverter of claim 8 wherein said reference waveform comprises a voltage waveform and said control means is responsive to the difference between said output voltage and the voltage of said reference waveform.

10. The electrical power inverter of claim 3 further comprising a bridge inverter coupled between said output port and said load such that said output voltage is inverted during alternate voltage half-cycles of said output voltage waveform.

11. The electrical power inverter of claim 3 wherein said reference waveform approximates a full-wave rectified sinusoid.

12. The electrical power inverter of claim 11 further comprising a bridge inverter coupled between said output port and said load such that said output voltage is inverted during alternate voltage cycles of said output voltage waveform.

13. The electrical power inverter of claim 11 wherein said reference frequency is approximately 100 Hz.

14. The electrical power inverter of claim 1 further comprising an input capacitor coupled to said input port for storing electrical energy returned to said input port by said energy return means.

15. An electrical power inverter comprising:

an input port for receiving a source of electrical energy having a unipolar input voltage and an output port for providing electrical energy to a load, said output port including first and second terminals;

means for generating a reference waveform having a reference frequency;

a first transformer having a first primary winding and a second primary winding each coupled to said input port and at least one secondary winding;

first switch means coupled to said first primary winding for alternately enabling electrical energy to couple from said input port to said first primary winding at a switching frequency substantially greater than said reference frequency, and a second switch means for alternately enabling electrical energy to couple from said input port to said second primary winding at a switching frequency substantially greater than said reference frequency, said first and second switch means each having ON states in which electrical energy is enabled to couple to said first and second primary windings, respectively, and OFF states in which electrical energy is substantially prevented from coupling to said first and second primary windings, respectively, wherein said first switch means and said second switch means are not in their respective ON states at the same time;

a node coupled to said secondary winding;

a first rectifier coupled to said secondary winding such that electrical energy is enabled to couple substantially only in the direction from said secondary winding to said node;

a capacitor coupled to the first terminal of said output port such that electrical energy coupled to said output port is enabled to be stored on said capacitor, said capacitor having an output voltage that is a function of the amount of stored energy;

a return transformer having a primary winding and a secondary winding coupled in a flyback relationship, wherein the primary winding of said return transformer is coupled between said node and the first terminal of said output port and the secondary winding of said return transformer is coupled to said input port;

third switch means coupled between said node and the second terminal of said output port for alternately enabling electrical energy to couple from said output port through said primary winding of said return transformer at a frequency substantially greater than said reference frequency, said third switch means having an ON state in which electrical energy is enabled to couple from said output port through said primary winding of said return transformer and an OFF state in which electrical energy is substantially prevented from coupling from said output port through said primary winding of said return transformer;

a second rectifier coupled to said secondary winding of said return transformer such that electrical energy is enabled to couple substantially only in the direction from said secondary winding of said return transformer to said input port; and

control means for controlling said first, second, and third switch means to generate said output voltage with an output voltage waveform that closely corresponds to said reference waveform, said control means controlling the duration of the ON states of said first and second switch means such that said output voltage waveform is caused to approximately correspond to said reference waveform, and controlling the duration of the ON state of said third switch means such that energy is selectively coupled from said output port to cause said output voltage waveform to more closely correspond to said reference waveform under a wide range of load conditions, and controlling said first, second, and third switch means such that only one of them is in its ON state at one time.