Radio controlled spraying device

• US 5,383,605 A
• Filed: 12/10/1992
• Issued: 01/24/1995
• Est. Priority Date: 12/10/1992
• Status: Expired due to Fees

• Current Assignee: Hydro-Chem Systems, Inc.
• Original Assignee: Hydro-Chem Systems, Inc.
• Inventors: Teague, Jim C.
• Primary Examiner(s): Kashnikow, Andres
• Assistant Examiner(s): Morris, Lesley D.
• Application Number:
  US08/988,749
• Time in Patent Office: 775 Days
• Field of Search: 239/525, 239/526, 134/123, 340/825.72, 222/63, 222/179, 251/129.04, 137/606
• US Class Current: 239/526
• CPC Class Codes: B05B 12/00 Arrangements for controlling delivery; Arrangements for controlling the spray area
• CPC Class Codes: B05B 12/002 Manually-actuated controlling means, e.g. push buttons, levers or triggers for single units B05B11/00
• CPC Class Codes: B08B 3/026 Cleaning by making use of hand-held spray guns; Fluid preparations therefor
• CPC Class Codes: B60S 3/044 Hand-held cleaning arrangements with liquid or gas distributing means B60S3/045 takes precedence

Abstract

A power spraying device is disclosed for applying a liquid to a surface. The electronic control of the device is contained within the nozzle of the sprayer and emits radio wave signals to initiate operation of the device. The radio signals are detected by a receiver which converts the radio signals into control signals for a main pumping unit. The radio waves may also control the introduction of various chemicals into the liquid solution by the main pumping unit. The nozzle also contains a deadman'"'"'s switch for turning off the flow of liquid in case the unit is accidentally dropped.

Claims

1. A radio operated control mechanism for operating a pressure sprayer, wherein the pressure sprayer comprises a motor driven pressure pump mechanism that receives liquid from a liquid source and receives selected additives from additive sources and pumps the liquid and selected additives under pressure through a hose to a hand held nozzle, the control mechanism including:

a nozzle housing for the nozzle formed in the shape of a pistol grip handle with a barrel portion and a hand grip portion angularly disposed with respect to the barrel portion;

a liquid conduit mounted in the nozzle housing and having an inlet and an outlet, the outlet facing outwardly from an outer end of the barrel portion;

a plurality of manually actuatable electronic switches mounted in the nozzle housing in position for manual actuation by a user while the user holds the nozzle housing by the hand grip, the switches including;

a deadman'"'"'s switch that is actuated only when a user is holding the nozzle housing by the hand grip, the deadman'"'"'s switch automatically becoming deactuated when the hand grip is released;

a liquid on/off switch; and

one or more additive switches for selecting chemical additives to the liquid;

a radio transmitter and power supply therefor mounted in the nozzle housing in electrical contact with the switches, the radio transmitter generating output signals comprising a carrier wave digitally encoded with control information representative of the state or change of state of each of the switches;

an antenna mounted to the nozzle housing and being connected with the transmitter to transmit the output signals from the antenna as airborne electromagnetic signals;

a radio receiver in electrical communication with the pressure pump mechanism, the radio receiver receiving the airborne electromagnetic signals transmitted from the antenna and converting the signals into electrical control signals that control the operation of the pump mechanism;

electrical controls connected to the pump mechanism in communication with the radio receiver, the electrical controls including;

an electrically operated main flow control valve that opens and closes a passageway from the liquid source to the pump mechanism, the passageway being closed and the liquid being shut off and not being delivered to the pump mechanism when the main flow control valve is deactuated;

a switch that controls the actuation of the pump motor; and

an additive flow control valve for each additive that controls the flow of each additive into the passageway along with the liquid passing from the source to the pump mechanism;

the electrical controls receiving the control signals from the receiver and operating the pump mechanism in response thereto, the control mechanism being such that it causes a control signal to be generated that deactuates the main flow control valve when the deadman'"'"'s switch is deactuated, the control mechanism causing the main flow control valve to be actuated only when both the deadman'"'"'s switch and the liquid on/off switch are actuated, and the control mechanism causing the additive flow control valve to open for each additive when the selection switch for that additive is actuated at the nozzle.

2. A control mechanism according to claim 1 wherein the deadman'"'"'s switch is a pressure sensitive membrane switch mounted on the hand grip portion of the nozzle housing in position such that the membrane switch is pressure actuated when and only when the operator is holding the nozzle housing by the hand grip, the membrane switch having leads that extend into the interior of the nozzle housing into electrical connection with the transmitter.

3. A control mechanism according to claim 2 wherein the deadman'"'"'s switch is mounted so as to be actuated by the palm of the operator'"'"'s hand when the operator is gripping the hand grip.

4. A control mechanism according to claim 2 wherein the deadman'"'"'s switch is mounted so as to be actuated by at least one finger of the operator when the operator grips the hand grip.

5. A control mechanism according to claim 2 wherein the electronic switches include at least two additive switches and the liquid on/off and additive switches are membrane switches mounted on the nozzle housing so as to be conveniently accessible for manual actuation by an operator holding the nozzle housing by the hand grip.

6. A control mechanism according to claim 1 wherein the deadman'"'"'s switch is a lever operated switch that is engaged by the fingers of a hand holding the nozzle housing by the hand grip, the lever being drawn toward the hand grip and actuating the switch when the fingers are tightened on the lever, the lever being biased away from the hand grip so as to deactuate the switch when the lever is released.

7. A control mechanism according to claim 6 wherein the lever operated switch is a gradually variable switch and the main flow control valve is a variable valve, such that the main control valve is gradually opened as the lever is gradually moved inwardly to the hand grip, the control mechanism thus providing a variable rate of flow of liquid through the nozzle mechanism.

8. A control mechanism according to claim 1 wherein there are at least two additive switches in addition to the on/off switch and the deadman'"'"'s switch, the transmitter and receiver conveying control information for these switches by a single frequency carrier wave that is digitally encoded with discreet digital control information for all of the switches.

9. A control mechanism according to claim 1 wherein the antenna is an elongated electrically conductive member that extends along the barrel portion of the nozzle housing.

10. A control mechanism according to claim 9 wherein at least the major portion of the antenna is positioned inside the nozzle housing, with electrical contact for the antenna being isolated from liquid contact.

11. A control mechanism according to claim 10 wherein the entire antenna is located in a water tight chamber inside the nozzle housing and the portion of the nozzle housing surrounding the antenna is formed of a radio transmissive material.

12. A radio operated control mechanism for operating a pressure sprayer, wherein the pressure sprayer comprises a motor driven pressure pump mechanism that receives liquid from a liquid source and receives selected additives from additive sources and pumps the liquid and selected additives under pressure through a hose to a hand held nozzle, the control mechanism including:

a nozzle housing for the nozzle formed in the shape of a pistol grip handle with a barrel portion and a hand grip portion angularly disposed with respect to the barrel portion, the nozzle housing being formed at least in part from a radio transmissive plastic resin with the nozzle housing having an interior chamber for electronic components that is sealed against water penetration;

a liquid conduit mounted in the nozzle housing and having an inlet and an outlet, the outlet facing outwardly from an outer end of the barrel portion;

a plurality of manually actuatable electronic switches mounted in the nozzle housing in position for manual actuation by a user while the user holds the nozzle housing by the hand grip, the switches including;

a liquid on/off switch; and

one or more additive switches for selecting chemical additives to the liquid;

a radio transmitter and power supply therefor mounted in the nozzle housing in electrical contact with the switches, the radio transmitter generating output signals representative of the state or change of state of each of the switches;

an antenna mounted in a water tight chamber inside the radio transmissive portion of the nozzle housing and being connected with the transmitter to transmit the output signals from the antenna as airborne electromagnetic signals;

a radio receiver in electrical communication with the pressure pump mechanism, the radio receiver receiving the airborne electromagnetic signals transmitted from the antenna and converting the signals into electrical control signals that control the operation of the pump mechanism;

electrical controls connected to the pump mechanism in communication with the radio receiver, the electrical controls including;

a liquid control switch that controls the flow of liquid from the pump mechanism to the nozzle, liquid being pumped to the nozzle mechanism only when the liquid control switch is actuated; and

an additive flow control valve for each additive that controls the flow of each additive to the nozzle mechanism along with the liquid pumped by the pump mechanism;

the electrical controls receiving the control signals from the receiver and operating the pump mechanism in response thereto, the control mechanism being such that it causes liquid to be pumped to the nozzle mechanism only when the liquid on/off switch is actuated, the control mechanism causing the additive flow control valve to open for each additive when the selection switch for that additive is actuated at the nozzle.

13. A control mechanism according to claim 12 wherein the antenna is an elongated electronically conductive member that is mounted in the barrel portion of the nozzle housing and extends along the barrel portion, the portion of the barrel portion of the nozzle housing surrounding the antenna being radio transmissive.