Ballast sweeper dust control

• US 5,394,586 A
• Filed: 04/23/1993
• Issued: 03/07/1995
• Est. Priority Date: 04/23/1993
• Status: Expired due to Term

• Current Assignee: Harsco Technologies Corporation (Harsco Corporation)
• Original Assignee: Holley Engineering Co., Inc.
• Inventors: Holley, John D.
• Primary Examiner(s): MOORE, CHRISTOPHER K
• Application Number:
  US08/051,367
• Time in Patent Office: 683 Days
• Field of Search: 15/340.3, 15/347, 15/349, 15/55
• US Class Current: 15/347
• CPC Class Codes: A47L 5/22 with rotary fans
• CPC Class Codes: E01B 2203/027 Sweeping
• CPC Class Codes: E01B 2203/15 Reducing impact of devices on environment
• CPC Class Codes: E01B 27/04 Removing the ballast; Machines therefor, whether or not additionally adapted for taking-up ballast E01B27/06, E01B27/12 takes precedence; redistributing ballasting material E01B27/02
• CPC Class Codes: E01H 1/0854 Apparatus in which the mechanically dislodged dirt is partially sucked-off, e.g. dislodging- sweeping apparatus with dirt collector in brush housing or dirt container mechanical dislodging machines with independent suction nozzles E01H1/0827; combined with blowing and suction E01H1/0872
• CPC Class Codes: E01H 8/00 Removing undesirable matter from the permanent way of railways; Removing undesirable matter from tramway rails E01H1/00 - E01H6/00 take precedence; controlling vegetation E01H11/00; removing ballast from rails or sleepers E01B27/023; removing, cleaning the ballast itself E01B27/04, E01B27/06

Abstract

A railroad ballast sweeper controls dust by use of a double segmented skirt arrangement. Segments of elastic, flexible material extend downwardly from a housing in which a rotary broom is disposed. The skirts prevent leakage of dust-laden air out from the housing. Further, a fan and associated filters are used to draw air out from within the housing, thus creating a slight negative pressure within the housing. A grate having a series of metallic strip grate elements is used to block dust from reaching the filters. The grate elements force air to turn up abruptly in order to get to the filters, whereas the dust, by virtue of its higher mass, is generally unable to make a sufficiently quick change in direction in order to reach the filters. The grate has an orientator to insure that, upon replacing the grate, any new grate will necessarily be inserted with the proper orientation. In order to prevent air and particles propelled by the broom elements of the broom from opening the skirts and allowing dust-laden air to escape, a metallic break-up deflector strip or member is mounted adjacent the periphery of movement of outer tips of the broom elements.

Claims

1. A railroad ballast broom vehicle comprising:

a vehicle frame having front and back pairs of rail-engaging wheels;

a broom mounted to said vehicle frame and having a housing and a rotary core with broom elements fixed to rotate therewith about a rotation axis, said housing partially enclosing said rotary core and broom elements;

a fan mounted to said housing and disposed to move air on an air flow path from within said housing to outside said housing; and

a grate with grate elements thereon, said grate disposed in said air flow path and said grate having air passages therein between adjacent pairs of grate elements, said air passages disposed to allow passage of air and said grate elements blocking passage of most dust.

2. The railroad ballast broom vehicle of claim 1 wherein said grate is disposed adjacent to a periphery of movement of outer tips of said broom elements and wherein said air passages are disposed at an angle and away from a tangent velocity vector of said outer tips at a nearest point of said periphery.

3. The railroad ballast broom vehicle of claim 1 further comprising:

a first skirt of flexible material disposed around a lower periphery of said housing; and

a second skirt of flexible material within said first skirt and disposed around said lower periphery of said housing; and

wherein said fan is operable to create a negative pressure within said first skirt and said housing and is operable to create an intermediate pressure between said first and second skirts, said intermediate pressure being intermediate said negative pressure and an ambient pressure outside said housing.

4. The railroad ballast broom vehicle of claim 3 wherein said first skirt is segmented with segments of adjacent flexible material.

5. The railroad ballast broom vehicle of claim 4 wherein said second skirt is segmented with segments of adjacent flexible material.

6. The railroad ballast broom vehicle of claim 1 further comprising:

a break-up deflector disposed inside said housing and adjacent a downward traveling side of a periphery of movement of outer tips of said broom elements, said deflector being a member extending lengthwise parallel to said rotation axis and having an upper surface blocking tangential downward air flow at a point on said periphery.

7. The railroad ballast broom vehicle of claim 1 further comprising a filter in said air flow path downstream from said grate;

and wherein said grate is removably disposable in said air flow path and said grate elements are parallel strips arranged in a plane, said grate elements are inclined relative to said plane, and said grate includes;

a frame around outer edges of the grate and supporting said grate elements; and

an orientator on said frame operable to mate with a corresponding mating part of said broom such that said grate will only fit in said broom when oriented properly.

8. The railroad ballast broom vehicle of claim 1 wherein said fan and said grate dry separate some dust from some air and said broom redeposits the separated dust on a railroad bed immediately after separation.

9. A railroad ballast broom vehicle comprising:

a vehicle frame having front and back pairs of rail-engaging wheels;

a broom mounted to said vehicle frame and having a housing and a rotary core with broom elements fixed to rotate therewith about a rotation axis, said housing partially enclosing said rotary core and broom elements;

a fan mounted to said housing and disposed to move air on an air flow path from within said housing to outside said housing;

a first skirt of flexible material disposed around a lower periphery of said housing; and

a second skirt of flexible material within said first skirt and disposed around said lower periphery of said housing; and

wherein said fan is operable to create a negative pressure within said first skirt and said housing and is operable to create an intermediate pressure between said first and second skirts, said intermediate pressure being intermediate said negative pressure and an ambient pressure outside said housing.

10. The railroad ballast broom vehicle of claim 9 wherein said first and second skirts are segmented with segments of adjacent flexible material.

11. The railroad ballast broom vehicle of claim 10 wherein said fan and said grate dry separate dust from air and said broom redeposits the separated dust on a railroad bed immediately after separation.

12. The railroad ballast broom vehicle of claim 11 further comprising a grate with grate elements thereon, said grate disposed in said air flow path and said grate having air passages therein between adjacent pairs of grate elements, said air passages disposed to allow passage of air and said grate elements blocking passage of most dust.

13. The railroad ballast broom vehicle of claim 12 further comprising a filter in said air flow path downstream from said grate;

and wherein said grate elements are parallel strips arranged in a plane, said grate elements are inclined relative to said plane, and said grate includes;

a frame around outer edges of the grate and supporting said grate elements.

14. A railroad ballast broom vehicle comprising:

a vehicle frame having front and back pairs of rail-engaging wheels;

a broom mounted to said vehicle frame and having a housing and a rotary core with broom elements fixed to rotate therewith about a rotation axis, said housing partially enclosing said rotary core and broom elements;

a fan mounted to said housing and disposed to move air on an air flow path from within said housing to outside said housing; and

a first skirt disposed around a lower periphery of said housing,

said first skirt being segmented with segments of adjacent flexible material; and

wherein said fan is operable to create a negative pressure within said first skirt and said housing.

15. The railroad ballast broom vehicle of claim 14 a grate with grate elements thereon, said grate removably disposed in said air flow path and said grate having air passages therein between adjacent pairs of grate elements, said air passages disposed to allow passage of air and said grate elements blocking passage of most dust.

16. The railroad ballast broom vehicle of claim 15 further comprising a filter in said air flow path downstream from said grate;

and wherein said grate elements are parallel strips arranged in a plane, said grate elements are inclined relative to said plane, and said grate includes;

a frame around outer edges of the grate and supporting said grate elements.

17. The railroad ballast broom vehicle of claim 14 further comprising:

a break-up deflector disposed inside said housing and adjacent a downward traveling side of a periphery of movement of outer tips of said broom elements, said deflector being a member extending lengthwise parallel to said rotation axis and having an upper surface blocking tangential downward air flow at a point on said periphery.

18. A railroad ballast broom vehicle comprising:

a vehicle frame having front and back pairs of rail-engaging wheels;

a broom mounted to said vehicle frame and having a housing and a rotary core with broom elements fixed to rotate therewith about a rotation axis, said housing partially enclosing said rotary core and broom elements;

a fan mounted to said housing and disposed to move air on an air flow path from within said housing to outside said housing and a break-up deflector disposed inside said housing and adjacent a downward traveling side of a periphery of movement of outer tips of said broom elements, said deflector being a member extending lengthwise parallel to said rotation axis and having an upper surface blocking tangential downward air flow at a point adjacent to said periphery of movement.

19. The railroad ballast broom vehicle of claim 18 further comprising:

a grate with grate elements thereon, said grate removably disposed in said air flow path and said grate having air passages therein between adjacent pairs of grate elements, said air passages disposed to allow passage of air and said grate elements blocking passage of most dust.

20. The railroad ballast broom vehicle of claim 19 further comprising:

a first skirt of flexible material disposed around a lower periphery of said housing; and

a second skirt of flexible material within said first skirt and disposed around said lower periphery of said housing; and

wherein said fan is operable to create a negative pressure within said first skirt and said housing and is operable to create an intermediate pressure between said first and second skirts, said intermediate pressure being intermediate said negative pressure and an ambient pressure outside said housing.

21. A railroad ballast broom grate for deflecting dust flow and separating air from dust comprising:

grate elements which are parallel strips defining a plane along top edges thereof, said grate elements inclined relative to said plane and having inclined air passages between adjacent pairs of said grate elements;

a frame around outer edges of the grate and supporting said grate elements; and

an orientator on said frame operable to mate with a corresponding mating part of a railroad ballast broom such that said grate must be oriented properly to fit in the railroad ballast broom.

22. The railroad ballast broom grate of claim 21 combined with a railroad ballast broom vehicle comprising:

a vehicle frame having front and back pairs of rail-engaging wheels;

a broom mounted to said vehicle frame and having a housing and a rotary core with broom elements fixed to rotate therewith about a rotation axis, said housing partially enclosing said rotary core and broom elements;

a fan mounted to said housing and disposed to blow air on an air flow path from within said housing to outside said housing.

23. The railroad ballast broom grate of claim 21 wherein said orientator is a cut-off corner on said frame.

24. A method of ballast regulation comprising the steps of:

moving a railroad ballast broom vehicle having a vehicle frame with front and back pairs of rail-engaging wheels;

operating a broom mounted to the vehicle frame to act on ballast of a railroad bed, the broom having a housing and a rotary core with broom elements fixed to rotate therewith about a rotation axis, said housing partially enclosing said rotary core and broom elements, the operating causing rotation of the rotary core and broom elements; and

operating a fan mounted to said housing so as to blow air on an air flow path from within said housing to outside said housing and thereby dry separating some dust from air; and

redepositing the separated dust on said railroad bed immediately after separation.