Apparatus and method for performing external surface work on ship hulls

• US 5,398,632 A
• Filed: 03/08/1993
• Issued: 03/21/1995
• Est. Priority Date: 03/08/1993
• Status: Expired due to Term

• Current Assignee: Metro Machine Corp. (General Dynamics Corporation)
• Original Assignee: MMC Compliance Engineering, Inc.
• Inventors: Goldbach, Richard C., McConnell, Frank E., Kuchta, Joseph W., Wagner, William A., Goldbach, Richard A.
• Primary Examiner(s): Avila, Stephen P.
• Application Number:
  US08/027,802
• Time in Patent Office: 743 Days
• Field of Search: 114/222, 15/53.1, 15/53.2, 15/53.3, 15/1.7
• US Class Current: 114/222
• CPC Class Codes: B05B 13/005 mounted on vehicles or designed to apply a liquid on a very large surface, e.g. on the road, on the surface of large containers
• CPC Class Codes: B63B 59/06 Cleaning devices for hulls
• CPC Class Codes: B63C 5/02 Stagings; Scaffolding; Shores or struts

Abstract

Shrouded towers for supporting adjustably cantilevered work platforms for performing external surface work on ship hulls (such as abrading and painting) are modularized for sake of economy and efficient utilization, including shifting of modules using techniques and equipment currently used for shifting shipping containers. Supply and recovery line connections between support barge-mounted equipment, floating drydock and work platform-mounted work applicators is facilitated by fixed installation of some portions and the provision of flexible connectors between these portions. Alternative adjustable cantilevering structures are disclosed for mounting the work platforms to the vertically movable trolleys. Preferably, rotating wheels rather than compressed air, are used to propel the abrasive grit against the hull surface, and abrasive supply systems having degrees of automated recovery of spent grit are disclosed.

Claims

1. Apparatus for performing surface work such as cleaning and painting on an external generally vertical surface of a ship hull, comprising:

a plurality of towers arranged side by side in a set to be supported on a generally horizontal support surface in confronting relation to a longitudinally and vertically extensive portion of a generally vertical external surface of a ship hull, each tower comprising a plurality of modules destackably stacked one upon another and including at least a base module arranged to be directly supported on said support surface, and an upper module arranged to provide an upper end for the respective tower;

shroud means mounted to said towers for cooperating with said ship hull surface for enclosing a confined space within and forwardly of said set of towers;

a ventilation system including ducting for supplying fresh air through said shroud means to said confined space, and ducting for recovering air laden with dust, paint overspray and/or volatile organic chemicals through said shroud means from said confined space, said ventilation system including ventilating machinery and respective portions of both said ducting for supplying and said ducting for recovering, all mounted on said upper modules.

2. Apparatus for performing surface work such as cleaning and painting on an external generally vertical surface of a ship hull, comprising:

.

a plurality of towers arranged side by side in a set to be supported on a generally horizontal support surface in confronting relation to a longitudinally and vertically extensive portion of a generally vertical external surface of a ship hull, each tower comprising a ..plurality of modules destackably stacked one upon another and including at least a base module arranged to be directly supported on said support surface, and an upper module arranged to provide an upper end for the respective tower;

shroud means mounted to said towers for cooperating with said ship hull surface for enclosing a confined space within and forwardly of said set of towers;

a ventilation system including ducting for suppplying fresh air through said shroud means to said confined space, and ducting for recovering air laden with dust, paint overspray and/or volatile organic chemicals through said shroud means from said confined space, said ventilation system including ventilating machinery mounted on said upper modules;

said shroud means comprising end curtains for sealing between end towers of said set and said ship hull surface, face panels for closing off respective faces of said tower modules, corner seals for sealing between adjoining edges of adjoining ones of said tower modules both on same ones of said towers and on adjoining ones of said towers, between an upper horizontal edge of each said upper module and said ship hull surface, and with said hull surface at a lower, forward extent of said shroud means.

3. The apparatus of claim 2, wherein:

at least some of said seals are inflatable seals, which, when inflated, tend to form a gasket against respectively opposed seals or said ship hull surface.

4. The apparatus of claim 2, further including:

a floating drydock providing said support surface, said floating drydock having a wingwall;

a respective header portion of said ducting for supplying and a respective header portion of said ducting for recovering being mounted to said upper modules of said towers and having a first set of connectors;

respective intermediate portions of said ducting for supplying and said ducting for recovering being mounted to said wingwall and having at opposite ends thereof second and third sets of connectors;

a skid having mounted thereon ventilation fan means, dust recovery means and volatile organic chemical treatment means, and respective portions of said ducting for supplying and said ducting for recovery effectively connected therewith and mounted to said skid and being provided with a fourth set of connectors;

said ducting for supplying and said ducting for recovering further including first flexible portions disconnectably connected between said first and second sets of connectors, and second flexible portions disconnectably connected between said third and fourth sets of connectors.

5. The apparatus of claim 4, further comprising a barge floating in a same body of water as said floating drydock, adjacent said drydock;

said skid being supported on said barge.

6. The apparatus of claim 5, wherein:

said barge is located outboard of said wingwall and at midship in relation to said ship hull.

7. The apparatus of claim 2, wherein:

on each said tower, each module includes at four corners of an upper end thereof respective vertically apertured plates for receiving through openings thereof respective locating pins from above, and each module but for said base module includes at four corners of a lower end thereof respective virtually downwardly directed locating pins projecting through respective support plates and telescopically received through respective said openings in respective vertically apertured plates of respective corners of respective underlying ones of said modules, respective ones of said support plates being supportingly engaged on respective ones of said apertured plates.

8. The apparatus of claim 7, further including:

securement means disconnectably securing together respective engaged ones of said support plates and apertured plates.

9. The apparatus of claim 7, further including:

tower assembly, disassembly and shifting means comprising a crane-attachable sling horizontally suspending a rectangular lifting frame having at four corners thereof downwardly directed locating and lifting pin means;

said locating and lifting pin means being movably mounted to said lifting frame for shifting between a locking position in which each is arranged to lock with a respective said apertured plate, and a releasing position in which each is arranged to approach, enter and leave a respective said apertured plate.

10. The apparatus of claim 9, wherein:

each said opening of each said apertured plate is provided with perimetrical notch means, each said locating and lifting pin means is provided with horizontally projecting boss means; and

each said locating and lifting pin is arranged to be shifted between said locking and releasing positions thereof by being rotated about a respective vertical axis relative to said lifting frame.

11. Apparatus for performing surface work such as cleaning and painting on an external generally vertical surface of a ship hull, comprising:

a plurality of towers arranged side by side in a set to be supported on a generally horizontal support surface in confronting relation to a longitudinally and vertically extensive portion of a generally vertical external surface of a ship hull, each tower comprising a plurality of modules destackably stacked one upon another and including at least a base module arranged to be directly supported on said support surface, and an upper module arranged to provide an Upper end for the respective tower;

shroud means mounted to said towers for cooperating with said ship hull surface for enclosing a confined space within and forwardly of said set of towers;

a ventilation system including ducting for supplying fresh air through said shroud means to said confined space, and ducting for recovering air laden with dust, paint overspray and/or volatile organic chemicals through said shroud means from said confined space, said ventilation system including ventilating machinery mounted on said upper modules;

at least one of said towers supporting a vertical elevating trolley for vertical movement and stationing at desired heights within said confined space; and

further including;

a track base plate extending horizontally longitudinally of said set of towers;

a pair of longitudinally spaced cantilever arms mounted at rear ends of said trolley and at forward ends to said track base plate and arranged to extend and retract said track base plate forwardly away from and rearwardly towards said trolley;

said track base plate mounting horizontally, longitudinally extending track means for mounting work equipment for longitudinally traversingly applying work to said ship hull surface.

12. The apparatus of claim 11, further including:

power-operated lead screw means effectively coupled between said trolley and said cantilever arms for extending and retracting said cantilever arms and thereby said track base plate.

13. The apparatus of claim 11, further including:

double-acting pressurized fluid-operated piston and cylinder means effectively coupled between said trolley and said cantilever arms for extending and retracting said cantilever arms and thereby said track base plate.

14. The apparatus of claim 11, further including:

working equipment means for compressed-air propelled abrasive grit spraying, mounted on said track means for longitudinally traversingly applying abrasive blasting work to said ship hull surface.

15. The apparatus of claim 11, further including:

working equipment means for centrifugally rotating wheel-propelling abrasive grit, mounted on said track means for longitudinally traversingly applying abrasive blasting work to said ship hull surface.

16. The apparatus of claim 15, wherein:

said working equipment means is an open cycle system including a supply hopper feeding a housing-enclosed rotating wheel, said housing having an outlet directed forwards toward said ship hull surface; and

a recovery hopper supported under said housing for collecting spent abrasive grit, with chips and scale abrasive-blasted from said ship hull surface.

17. The apparatus of claim 16, further including:

a series of pivotally interconnected funnel-shaped chutes suspended from said upper module of each said one of said towers;

a main hopper supported on said upper module and arranged to spill abrasive grit into an upper end of said series of pivotally interconnected funnel-shaped chutes;

a collection trough arranged to be supported on said support surface under a lower end of said series of pivotally interconnected funnel-shaped chutes for collecting spent abrasive grit;

said series of chutes being pivotally flexed at an upper intermediate level adjacent said supply hopper for diverting abrasive grit spilling in said series of chutes, into said supply hopper; and

said series of chutes being pivotally flexed at a lower intermediate level adjacent said recovery hopper for collecting into said chute for spilling therethrough spent abrasive from said recovery hopper.

18. The apparatus of claim 15, wherein:

said working equipment means is a recycling system including a supply hopper feeding a housing-enclosed rotating wheel, said housing having an outlet directed forwards toward said ship hull surface;

a recovery hopper supported under said housing for collecting spent abrasive grit, with chips and scale abrasive-blasted from said ship hull surface; and

means for recycling said spent grit to said supply hopper.

19. The apparatus of claim 11, wherein:

said working equipment means includes means for blasting abrasive grit against said ship hull surface.

20. The apparatus of claim 19, wherein:

said means for blasting abrasive grit against said ship hull surface includes a housing having a tubular outlet aimed towards said ship hull surface, and through which abrasive grit is blasted against said ship hull surface;

a tubular brush peripherally provided on said outlet and arranged to engage said ship hull surface for continuing said abrasive grit being blasted against said ship hull surface; and

vacuum line means effectively penetrating said shroud and communicated to said outlet for drawing-off abrasive blasting dust confined by said housing.

21. The apparatus of claim 11, wherein:

said working equipment means is a paint sprayer.

22. A method for performing work on a generally vertical external surface extending perimetrically about the perimeter of a hull of a ship supported on a generally horizontal surface forming a deck of a floating drydock disposed in a body of water, for cleaning and painting said surface of said ship hull in a succession of phases, comprising:

erecting on said deck surface adjacent and extending longitudinally along a first portion of said surface of said ship hull a first set of enclosed staging devices;

said first set of staging devices including a plurality of modular towers disposed side-by-side, and a shroud which is open towards said first portion of said surface of said ship hull and effectively encloses a confined space collectively around sides, back and top of said first set of staging devices, and against said deck surface and said surface of said ship hull perimetrically of said first portion of said surface of said ship hull;

each said modular tower including a lower module directly supported on said deck surface and a full machinery upper module directly supported on a respective said lower module;

each full-machinery upper module supporting for vertical movement and stationing at selected levels, a respective vertical elevating trolley;

a working equipment support platform for each said trolley;

for each said trolley, horizontally forwardly extensible and rearwardly retractable cantilevering arm means having near ends thereof mounted to the respective said trolley and forward ends thereof mounting the respective said working equipment support platform;

air-handling ventilation lines and equipment service lines penetrating said shroud, being supported by each respective said full-machinery upper module and effectively extending to and from each said working equipment support platform;

on each of a plurality of said working equipment support platforms, connecting abrasive blasting heads to said equipment service lines and to said air-handling ventilation lines and, while traversing said abrasive blasting heads relative to said surface of said hull and varying levels of the respective said trolleys, applying abrasive grit from said heads against said surface of said hull and thereby blasting chips of paint and/or scale and dust from said surface of said hull, and carrying at least some of said chips and dust, out of said confined space through said air-handling ventilation lines;

thereafter, on each of a plurality of said working equipment support platforms, connecting paint-applying spray heads to said equipment service lines and to said air-handling ventilation lines and, while traversing said paint-applying spray heads relative to said surface of said hull and varying levels of the respective said trolleys, applying paint from said paint-applying spray heads onto said surface of said hull and thereby painting said surface of said surface of said hull and carrying at least some paint overspray and volatile organic chemicals from said paint, out of said confined space through said air-handling ventilation lines;

erecting on said deck surface adjacent and extending longitudinally along a second portion of said surface of said ship hull lower modules for a second set of enclosed staging devices;

lifting said full-machinery upper modules from respective ones of said lower modules of said first set of enclosed staging devices and transferring and lowering those full-machinery upper modules onto respective ones of said lower modules of said second set, and thereby providing a second set of enclosed staging devices likewise including a second plurality of modular towers and having a second confined space collectively around sides, back and top of said second set of staging devices;

said trolleys being thereby supported for vertical movement and stationing at selected levels in said second confined space;

lifting ventilation-only upper modules and lowering them onto respective ones of said lower modules of said first set, each said ventilation-only upper module including respective portions for a shroud for being open towards said first portion of said ship hull surface and for confining respective portions of and reconstituting said confined space around sides, back and top of said first set of staging devices, as modified by replacement of said full-machinery upper modules by said ventilation-only upper modules;

air-handling ventilation lines penetrating said shroud portions and being supported by respective ones of said ventilation-only upper modules;

during a period of time while volatile organic chemicals are continuing to evaporate from paint applied to said surface of said hull, carrying at least some of said organic chemicals out of said reconstituted confined space; and

thereafter, dismantling said ventilation-only upper modules from said lower modules of said first set, for reuse in successive phases of work on said surface of said hull.