Retrofit air conditioning system

• US 5,404,934 A
• Filed: 05/19/1992
• Issued: 04/11/1995
• Est. Priority Date: 05/19/1992
• Status: Expired due to Fees

• Current Assignee: Currise & Carlson Incorporated
• Original Assignee: Currise & Carlson Incorporated
• Inventors: Huene, Timothy G., Carlson, Allan G.
• Primary Examiner(s): RIVELL, JOHN A
• Application Number:
  US07/885,941
• Time in Patent Office: 1,057 Days
• Field of Search: 165/22, 165/50, 165/122, 165/123, 165/108, 165/16, 236/49.3, 236/13, 454/256, 454/258, 454/269
• US Class Current: 165/214
• CPC Class Codes: F24F 1/01 in which secondary air is induced by injector action of the primary air
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems

Abstract

A retrofit air conditioning system for use with an existing induction air conditioning system is disclosed, wherein the existing system includes a central fan unit supplying air to a plurality of distribution units in corresponding rooms. The retrofit air conditioning system includes a retrofit air conditioning unit sized for receipt in an existing distribution unit. The retrofit air conditioning unit includes a fan downstream of an adjustable damper for inducing conditioned air from the central fan unit and for inducing recirculated air from the room. A microcontroller receives a temperature signal from a thermostat and produces a damper signal to adjust the damper in accordance with the sensed temperature. Also disclosed is a retrofit central fan unit for use with the retrofit induction unit, wherein the retrofit central fan unit supplies varying amounts of conditioned air to the distribution units to maintain a constant supply pressure.

Claims

1. A retrofit air conditioning system for use with an existing induction air conditioning system, the existing system including a distribution unit in a room, the distribution unit including a heating unit and an induction unit contained within an enclosure, said retrofit air conditioning system comprising:

a retrofit induction unit sized for receipt in the existing distribution unit, said retrofit induction unit being received in the existing enclosure and replacing the existing heating and induction units;

said retrofit induction unit further comprising means for receiving conditioned air from a duct, means for adjusting the amount of conditioned air received from the duct in response to a first signal, means for receiving recirculated air from the room, fan means for inducing conditioned air from the duct and inducing recirculated air from the room, said fan means exhausting a mixture of conditioned air and recirculated air, and means for heating the mixture of conditioned air and recirculated air in response to a second signal;

means disposed downstream from said fan means for diffusing said mixture of conditioned air and recirculated air, said diffusing means receiving said mixture at a first velocity and further exhausting said mixture at a reduced second velocity;

means for sensing temperature in the room and producing a temperature signal; and

controller means for receiving the temperature signal and producing the first signal and the second signal in accordance with the sensed temperature.

2. The retrofit air conditioning system of claim 1, and further comprising:

central fan means for supplying conditioned air to the duct at a first predetermined temperature;

wherein said central fan means includes means for cooling the supply of conditioned air to the first predetermined temperature.

3. The retrofit air conditioning system of claim 2, wherein said central fan means includes means for varying the supply of conditioned air.

4. The retrofit air conditioning system of claim 3, and further comprising:

means for sensing the flow of conditioned air received by said retrofit induction unit from the duct and producing an air flow signal;

wherein said controller means includes means for receiving the air flow signal and producing a third signal in accordance with the sensed air flow.

5. The retrofit air conditioning system of claim 4, wherein said means for varying includes responding to the third signal to maintain a near constant pressure in the duct.

6. The retrofit air conditioning system of claim 5, wherein said central fan means includes means for heating the supply of conditioned air to a second predetermined temperature.

7. A retrofit air conditioning unit for receipt in an existing distribution unit of a room, comprising:

a housing sized for receipt in the distribution unit;

a primary air inlet for receiving conditioned air from a conditioned air source into said housing;

an adjustable damper disposed across said primary air inlet;

means for adjusting said adjustable damper in response to a first damper signal;

a recirculated air inlet for receiving recirculated air from the room into said housing;

a fan disposed in said housing downstream of said adjustable damper and said recirculated air inlet, said fan inducing conditioned air through said adjustable damper and inducing recirculated air through said recirculated air inlet, said fan exhausting a mixture of conditioned air and recirculated air;

means for sensing temperature in the room and producing a temperature signal;

means for heating the mixture of conditioned air and recirculated air, said heating means being responsive to a plurality of heating signals to provide a corresponding plurality of heating levels; and

controller means for receiving the temperature signal and producing the first damper signal and the plurality of heating signals in accordance with the sensed temperature.

8. The retrofit air conditioning unit of claim 7, and further comprising:

a fan discharge plenum disposed downstream of said fan and receiving the mixture of conditioned air and recirculated air exhausted from said fan;

said fan discharge plenum being acoustically insulated to reduce noise transmitted to the room; and

said fan discharge plenum including said heating means, said fan discharge plenum exhausting the mixture of conditioned air and recirculated air through said heating means.

9. A retrofit air conditioning unit for receipt in an existing distribution unit of a room, comprising:

a housing sized for receipt in the distribution unit;

a primary air inlet for receiving conditioned air from a conditioned air source into said housing;

an adjustable damper disposed across said primary air inlet;

means for adjusting said adjustable damper in response to a first damper signal;

a recirculated air inlet for receiving recirculated air from the room into said housing;

a fan disposed in said housing downstream of said adjustable damper and said recirculated air inlet, said fan inducing conditioned air through said adjustable damper and inducing recirculated air through said recirculated air inlet, said fan exhausting a mixture of conditioned air and recirculated air;

means for sensing temperature in the room and producing a temperature signal;

controller means for receiving the temperature signal and producing the first damper signal in accordance with the sensed temperature;

means for heating the mixture of conditioned air and recirculated air in response to any of a plurality of heating signals;

wherein said controller means includes means for producing the heating signals in accordance with the sensed temperature;

a fan discharge plenum disposed downstream of said fan and receiving the mixture of conditioned air and recirculated air exhausted from said fan;

said fan discharge plenum being acoustically insulated to reduce noise transmitted to the room;

said fan discharge plenum including said heating means, said fan discharge plenum exhausting the mixture of conditioned air and recirculated air through said heating means; and

an expansion nozzle disposed downstream of said fan discharge plenum;

wherein said expansion nozzle receives the mixture of conditioned air and recirculated air exhausted from said fan discharge plenum at a first velocity and exhausts the mixture at a reduced second velocity.

10. The retrofit air conditioning unit of claim 9, and further comprising:

means for sensing the flow of conditioned air received by said primary air inlet and producing an air flow signal;

wherein said controller means includes means for receiving said air flow signal and producing a second damper signal in accordance with the sensed air flow.

11. The retrofit air conditioning unit of claim 10, wherein:

said temperature sensing means is a thermostat which produces a temperature signal corresponding to a temperature differential between the sensed temperature and a set point temperature; and

said controller means is a direct digital controller including a microprocessor.

12. The retrofit air conditioning unit of claim 11, wherein:

said heating means includes a heating coil and a heating valve actuator; and

said heating valve actuator controls the flow of hot water through said heating coil to provide a first heating level in response to a first heating signal, a second heating level in response to a second heating signal, and a third heating level in response to a third heating signal.

13. The retrofit air conditioning unit of claim 12, wherein:

said adjusting means includes a damper actuator for adjusting said damper to vary the amount of primary conditioned air entering through said primary inlet in response to the first damper signal.

14. The retrofit air conditioning unit of claim 13, wherein:

said direct digital controller produces the first heating signal corresponding to the first heating level and the first damper signal when the sensed temperature is below a first predetermined temperature;

said direct digital controller produces the second heating signal corresponding to the second heating level and the first damper signal when the sensed temperature is below a second predetermined temperature; and

said direct digital controller produces the third heating signal corresponding to the third heating level and the first damper signal when the sensed temperature is below a third predetermined temperature.

15. The retrofit air conditioning unit of claim 14, wherein said direct digital controller produces the first damper signal when the sensed temperature is above a fourth predetermined temperature.

16. The retrofit air conditioning unit of claim 15, wherein said damper actuator adjusts said damper to vary the amount of primary conditioned air entering through said primary inlet in response to the second damper signal.

17. The retrofit air conditioning unit of claim 16, wherein said recirculated air inlet includes a filter for filtering recirculated air induced from the room.

18. The retrofit air conditioning unit of claim 17, wherein said primary air inlet includes a restriction orifice for restricting the amount of conditioned air induced therein.

19. The retrofit air conditioning unit of claim 18, wherein said housing is acoustically insulated to reduce noise transmitted to the room.

20. An air conditioning system for supplying conditioned air to a room, comprising:

a housing;

means for receiving conditioned air into said housing;

means for adjusting the amount of conditioned air received into said housing in response to a first signal;

means for receiving recirculated air from the room;

fan means for inducing the conditioned air into said housing and the recirculated air from the room, said fan means exhausting a mixture of conditioned air and recirculated air;

means for sensing temperature in the room and producing a temperature signal;

controller means for receiving the temperature signal and producing a first signal in accordance with the sensed temperature;

means for heating the mixture of conditioned air and recirculated air in response to a second signal;

wherein said controller means includes means for producing a second signal in accordance with the sensed temperature; and

means for cooling the mixture of conditioned air and recirculated air in response to a third signal;

wherein said controller means includes means for producing a third signal in accordance with the sensed temperature.

21. A retrofit air conditioning system for use with an existing induction air conditioning system of a building having a plurality of rooms, the existing system including an existing central fan system supplying conditioned air through existing ducting of the building to a plurality of existing distribution units corresponding to the plurality of rooms, wherein each distribution unit includes an existing heating unit receiving heat from an existing heat source and an existing induction unit receiving conditioned air from the existing ducting, the heating unit and induction unit being contained within an existing enclosure, said retrofit air conditioning system comprising:

a retrofit induction unit sized for receipt in an existing distribution unit, said retrofit induction unit being received in the existing enclosure and replacing the existing heating and induction units, and said retrofit induction unit receiving heat from the existing heat source;

said retrofit induction unit further comprising means for receiving the conditioned air from the existing ducting of the building, means for adjusting the amount of conditioned air received from the existing ducting in response to a first signal, means for receiving recirculated air from the room, fan means for inducing conditioned air from the existing ducting and inducing recirculated air from the room, said fan means exhausting a mixture of conditioned air and recirculated air, and means for receiving heat from the existing heat source and heating the mixture of conditioned air and recirculated air in response to a second signal;

means disposed downstream from said fan means for diffusing said mixture of conditioned air and recirculated air, said diffusing means receiving said mixture at a first velocity and further exhausting said mixture at a reduced second velocity;

means for sensing temperature in the room and producing a temperature signal;

means for sensing the flow of conditioned air from the existing ducting into the retrofit induction unit and producing an air flow signal; and

controller means for receiving the temperature signal and air flow signal and producing the first signal and the second signal in accordance with the sensed air flow and temperature.