Controllable transparency panel with solar load reduction

• US 5,408,353 A
• Filed: 07/13/1993
• Issued: 04/18/1995
• Est. Priority Date: 07/13/1993
• Status: Expired due to Term

• Current Assignee: Automotive Components Holdings LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Vincent, William J., Nichols, Ralph T.
• Primary Examiner(s): Nguyen, Viet Q.
• Application Number:
  US08/091,215
• Time in Patent Office: 644 Days
• Field of Search: 359/275, 359/260, 359/270, 359/273, 359/297
• US Class Current: 359/275
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: G02F 1/133509 Filters, e.g. light shielding masks
• CPC Class Codes: G02F 1/13439 characterised by their electrical, optical, physical properties; materials therefor; method of making

Abstract

A laminated glazing unit has controllable transparency to visible light and a solar load reduction element which preferentially excludes infrared radiation while being substantially transparent to visible light. Electro-active material for controlling the transmission of visible light through the glazing unit is sandwiched between electrodes deposited on facing surfaces of plys or layers of an inextensible polymeric material, such as polyethylene terephthalate. One or both electrodes comprises a solar load reduction ("SLR") element, i.e., a Fabry-Perot interference filter which includes preferably at least one silver metal film sandwiched between zinc oxide films.

Claims

1. A laminated glazing unit which is substantially transparent to visible light in at least a first condition and less transparent in a second condition, the glazing unit comprising:

a first ply which is substantially transparent and substantially inextensible;

electro-active means for controlling transparency to visible light, the electro-active means comprising (i) first and second flexible, substantially inextensible polymer layers, each having an inward surface facing the other, (ii) first and second electrodes on the inward surface of the first and second polymer layers, respectively, and (iii) a layer of electro-active material sandwiched between the electrodes, the electro-active material being controllably switchable from the first condition to the second, less transparent condition by selected application of electrical potential across the electrodes; and

a first laminating layer of flexible polymeric material laminated between a surface of the first ply and an outward surface of the first polymer layer of the electro-active means;

wherein at least one of the first and second electrodes is a Fabry-Perot interference filter for reducing non-visible radiation transmitted through the glazing unit, comprising a metal film sandwiched between films of dielectric material.

2. The laminated glazing unit of claim 1 wherein the electro-active material is a liquid crystal.

3. The laminated glazing unit of claim 2 wherein the liquid crystal is a nematic liquid crystal.

4. The laminated glazing unit of claim 1 wherein the electro-active material is an electrochromic material.

5. The laminated glazing unit of claim 4 wherein said electrochromic material is tungsten oxide.

6. The laminated glazing unit of claim 1 wherein the first and second electrodes each is a Fabry-Perot interference filter consisting essentially of a metal film sandwiched between films of dielectric material.

7. The laminated glazing unit of claim 6 wherein the metal film is a sputtered film of silver metal about 70 to 120 to Angstroms thick, and each of the films of dielectric material is a sputtered film of zinc oxide about 300 to 450 Angstroms thick.

8. The laminated glazing unit of claim 1 wherein only one of the first and second electrodes is a Fabry-Perot interference filter, that one consisting essentially of at least two metal films separated from each other by a spacer film of dielectric material and sandwiched between two additional films of dielectric material.

9. The laminated glazing unit of claim 8, wherein each of the two metal films is a sputtered film of silver metal about 70 to 120 Angstroms thick, the spacer film of dielectric material is a sputtered film of zinc oxide about 650 to 1000 Angstroms thick, and each of the additional films of dielectric material is a sputtered film of zinc oxide about 300 to 450 Angstroms thick.

10. The laminated glazing unit of claim 1 further comprising a second ply which is substantially transparent and substantially inextensible, and a second laminating layer of flexible polymeric material laminating the second ply to an outward surface of the second polymeric layer of the electro-active means, the electro-active means being sandwiched between the first laminating layer and the second laminating layer.

11. A laminated glazing unit which is substantially transparent to visible light in at least a first condition and substantially non-transparent in a second condition, the glazing unit comprising:

electro-active means for controlling transparency to visible light, the electro-active means comprising (i) first and second electrodes between which are sandwiched (ii) a layer of electro-active material which is controllably switchable from the first condition to the second condition by selected application of electrical potential across the electrodes, and (iii) first and second flexible, substantially inextensible polymeric layers between which are sandwiched the electrodes and electro-active material, wherein the electrodes are sputter coated onto an inward surface of a corresponding one of the inextensible polymeric layers;

first and second substantially transparent, substantially self-supporting plys sandwiching between them said electro-active means; and

first and second laminating layers of flexible polymeric material laminated between the electro-active means and the first and second substantially self-supporting plys, respectively;

wherein at least one of the electrodes is a Fabry-Perot interference filter comprising a film stack wherein a sputtered film of silver metal is sandwiched between sputtered films of zinc oxide.

12. The laminated glazing unit of claim 11 wherein the first and second self-supporting plys are glass.

13. The laminated glazing unit of claim 11 wherein the polymeric layers are polyethylene terephthalate.

14. The laminated glazing unit of claim 11 wherein the electro-active material is a nematic droplet/polymer film liquid crystal.

15. A laminated glazing unit which is substantially transparent to visible light in at least a first condition, the glazing unit comprising:

a first ply which is substantially transparent, substantially inextensible and substantially self-supporting;

electro-active means for controlling the amount of visible light transmitted through the glazing unit, the electro-active means comprising (i) first and second flexible, substantially inextensible polymer layers, each having an inward surface facing the other, (ii) first and second electrodes on the inward surface of the first and second polymer layers, respectively, and (iii) a layer of electro-active material sandwiched between the electrodes, the electro-active material being controllably switchable from the first condition substantially transparent to visible light to a second, less transparent condition by selected application of electrical potential across the electrodes, wherein at least one of the electrodes is a Fabry-Perot interference filter comprising a metal film sandwiched between films of dielectric material;

a first laminating layer of flexible polymeric material laminating a surface of the first ply to an outward surface of the first polymer layer of the electro-active means; and

electrical heating means for passing an electrical current through the Fabry-Perot interference filter for electrically heating the glazing unit.

16. A laminated motor vehicle windshield comprising a glass ply coextensive with the windshield and laminated to electro-active means extending laterally across only an upper portion of the windshield for controlling the transparency of the upper portion, wherein the electro-active means comprises a layer of electro-active material substantially coextensive with said upper portion of the windshield and sandwiched between first and second electrodes substantially coextensive with the layer of electro-active material, at least one of the electrodes comprising a Fabry-Perot interference filter wherein a film of metal is sandwiched between films of dielectric material.

17. The laminated motor vehicle windshield of claim 16 further comprising an electrically conductive film on, and substantially coextensive with, a laminated surface of a substantially inextensible ply of the windshield, an electrical heating means for passing an electrical current through the interference filter, the electrical heating means being effectively electrically isolated from the electro-active means.

18. The laminated motor vehicle windshield of claim 16 wherein the electro-active means extends across approximately an upper 10% to 25% portion of the windshield.

19. A method of making a laminated glazing unit, comprising:

sputter coating onto a substantially inextensible first polymeric sheet a first electrode consisting essentially of an electrically conductive film stack wherein at least one film metal is sandwiched between films of dielectric material;

forming an electro-active element by sandwiching an electro-active material between the first polymeric sheet and a second polymeric sheet having a second electrode on a surface thereof, the first and second electrodes facing inwardly toward the electro-active material and each other wherein at least one of the first and second electrodes is a Fabry-Perot interference filter for reducing non-visible radiation transmitted though the glazing unit, comprising a metal film sandwiched between films of dielectric material; and

laminating the electro-active element to a substantially self-supporting ply of the glazing unit.

20. A motor vehicle passenger compartment roof comprising a glazing unit which is substantially transparent to visible light in at least a first condition and substantially non-transparent in a second condition, the glazing unit comprising:

electro-active means for controlling transparency to visible light, the electro-active means comprising (i) first and second electrodes between which are sandwiched (ii) a layer of electro-active material which is controllably switchable from the substantially transparent condition to the substantially non-transparent condition by selected application of electrical potential across the electrodes, and (iii) first and second flexible, substantially inextensible polymeric layers between which are sandwiched the electrodes and electro-active material, wherein the electrodes are sputter coated onto an inward surface of a corresponding one of the inextensible polymeric layers;

first and second substantially transparent, substantially self-supporting plys between which are sandwiched said electro-active means; and

first and second laminating layers of flexible polymeric material laminated between the electro-active means and the first and second substantially self-supporting plys, respectively;

wherein at least one of the electrodes is a Fabry-Perot interference filter comprising a film stack wherein a sputtered film of silver metal is sandwiched between sputtered films of zinc oxide.