Ball-and-socket joint and method for the assembly thereof

• US 5,409,320 A
• Filed: 08/26/1993
• Issued: 04/25/1995
• Est. Priority Date: 08/26/1992
• Status: Expired due to Fees

• Current Assignee: Stabilus GmbH (Stabilus S.A.)
• Original Assignee: Stabilus GmbH (Stabilus S.A.)
• Inventors: Henke, Dieter, Maury, Horst
• Primary Examiner(s): Look, Edward K.
• Assistant Examiner(s): NGUYEN, HOANG M
• Application Number:
  US08/112,666
• Time in Patent Office: 607 Days
• Field of Search: 403/74, 403/76, 403/77, 403/65, 403/66, 403/122, 403/131
• US Class Current: 403/77
• CPC Class Codes: B60G 13/001 Arrangements for attachment of dampers mounting arrangements of combined spring and damper units B60G15/00; mountings of fluid dampers in general F16F9/54
• CPC Class Codes: B60G 7/005 Ball joints B60G7/006 takes precedence; for steering linkage B62D7/16; ball joints per se F16C11/06
• CPC Class Codes: F16C 11/0657 the socket member being mainly made of plastics
• CPC Class Codes: F16C 11/0695 Mounting of ball-joints, e.g. fixing them to a connecting rod
• CPC Class Codes: F16C 2326/05 Vehicle suspensions, e.g. bearings, pivots or connecting rods used therein in general B60G
• CPC Class Codes: F16C 2361/53 Spring-damper, e.g. gas springs in general F16F9/00
• CPC Class Codes: F16F 9/54 Arrangements for attachment grommet-type rubber mounting springs per se F16F1/3732; construction of cylinder ends F16F9/3242; attachments to vehicles B60G13/001, B60G15/00
• CPC Class Codes: Y10T 403/32114 including static joint
• CPC Class Codes: Y10T 403/32204 with threaded joint
• CPC Class Codes: Y10T 403/32631 Universal ball and socket

Abstract

A ball socket body (16) of a ball-and-socket joint has an exterior surface (18) and a ball-receiving channel (20). The receiving channel (20) has a channel axis (P--P), an insertion opening (22), an interior circumferential surface (24), an interior end support (26) and ball-securing elements (32). The ball socket body (16) may be made of one piece with the securing cam (32) and may also have a passage (30) opening through the back exterior surface thereof to make a ball head (10) located in the ball socket body (16) accessible to a tool. The ball head (10) is provided with a tool engagement point (10b) for reception of the tool. By use of the tool, the ball head (10) may readily be fastened to a support structure even though the ball head (10) has already been assembled with the ball socket body (16).

Claims

1. A ball-and-socket joint, comprising:

a ball head;

means for fastening the ball head to a ball head support, said fastening means including tool engagement means for engagement by a fastening tool to fasten the ball head to the ball head support;

a ball socket body for receiving the ball head in a rotatable manner, said ball socket body having an exterior surface and a ball-receiving channel, the receiving channel having a channel axis (P--P), an insertion opening for insertion of the ball head, an interior circumference surface for the ball head to rest on, an interior end support defining an insertion boundary for the ball head and securing means which secure the ball head against being pulled out from the receiving channel;

said ball socket body further having a passage which connects the receiving channel with an area of the exterior surface of the ball socket body which is remote from the insertion opening; and

said tool engagement means being accessible to a fastening tool through said passage for fastening the ball head on said ball head support.

2. A ball-and-socket joint in accordance with claim 1, wherein the passage connects the receiving channel in the area of the channel axis (P--P) with the back of the exterior surface of the ball socket body remote from the insertion opening.

3. A ball-and-socket joint in accordance with claim 2, wherein:

the fastening means includes means for fastening the ball head to the ball head support by means of a rotating movement; and

the tool engagement means is configured for engagement by a rotating tool.

4. A ball-and-socket joint in accordance with claim 3, wherein:

the ball head includes a ball head shaft and the fastening means comprises a fastening thread over at least a portion of the length of the ball head shaft, for screwing into a counter-thread of the ball head support; and

the tool engagement means for application of the rotary tool is located on the ball head substantially on the axis area (K--K) of the ball head shaft.

5. A ball-and-socket joint in accordance with claim 4, wherein the tool engagement means for application of the rotary tool comprises a hexagonal or Torx connection.

6. A ball-and-socket joint unit in accordance with claim 1, wherein:

the securing means includes at least one securing cam integral with the ball socket body;

said securing cam begins at the interior circumferential surface of the receiving channel, grips the ball head from behind and is elastically movable from said gripping position to permit passage of the ball head when it is inserted into the receiving channel.

13. A ball-and-socket joint in accordance with claim 1 or 7, wherein the insertion opening is formed with an insertion ramp on at least a portion of its circumference.

18. A ball-and-socket joint in accordance with claim 1 or 7, wherein the ball socket body comprises a hard, elastic plastic material.

19. A ball-and-socket joint in accordance with claim 18, wherein the ball socket body consists of one or more of polyamide and fiberglass-reinforced polyamide.

20. A ball-and-socket joint in accordance with claim 1, wherein the ball socket body has a connection means for connection with a connecting part.

21. A ball-and-socket joint in accordance with claim 20, wherein the connection means is constituted by a receiving hole for receiving a connecting pin.

22. A ball-and-socket joint in accordance with claim 21, wherein the receiving hole has a longitudinal axis (L--L ) which extends substantially orthogonally with respect to the channel axis (P--P).

23. A ball-and-socket joint in accordance with claim 21, wherein the receiving hole is formed as a hole with an inner thread.

25. A ball-and-socket joint in accordance with claim 1 or 7, wherein the insertion boundary is formed by at least one partial area of a hollow spherical surface.

26. A ball-and-socket joint in accordance with claim 25, wherein said partial area is are located in a projection along the channel axis (P--P) outside of the securing cams.

27. A ball-and-socket joint in accordance with claim 26, wherein:

the securing means includes two securing cams located diametrically opposite each other when considered in a cross-sectional plane, the partial areas are located outside a disk space which is essentially parallel to the channel axis (P--P), and the boundary surfaces of said disk space receive the securing cams therebetween; and

the ball socket body is penetrated inside the disk space by a slit which connects the back of the exterior surface with the receiving channel, inside of which slit the projection of the securing cams is open in the axial direction (P--P) of the receiving channel toward the back of the exterior surface.

7. A ball-and-socket joint, comprising:

a ball head adapted to be fastened by fastening means to a ball head support;

a ball socket body for receiving the ball head in a rotatable manner, said ball socket body having an exterior surface and a receiving channel, said receiving channel having a channel axis (P--P), an insertion opening for insertion of the ball head, an interior circumference surface for the ball head to rest on, an interior end support defining an insertion boundary for the ball head and securing means for securing the ball head against being pulled out from the receiving channel;

said securing means including at least one securing cam integrally formed with the ball socket body, said securing cam beginning at the interior circumferential surface of the receiving channel, gripping the ball head from behind and being elastically movable from said gripping position to permit passage of the ball head when it is inserted into the receiving channel.

8. A ball-and-socket joint in accordance with claim 7, wherein said securing means includes two securing cams located diametrically opposite each other in a cross-sectional plane which is orthogonal to the channel axis (P--P).

9. A ball-and-socket joint in accordance with claim 7, wherein said at least one securing cam has a concave contour towards the channel axis (P--P) at least in the area of a cross-sectional plane which is orthogonal to the channel axis (P--P) and located at the point of closest approach of the securing cam (32) to the channel axis (P--P).

10. A ball-and-socket joint in accordance with claim 9, wherein said securing cam, considered in a longitudinal sectional plane containing the channel axis (P--P) and located at a central place of the circumferential extension of the securing cam around the channel axis (P--P), is provided with a profile tip pointing towards the channel axis (P--P).

11. A ball-and-socket joint in accordance with claim 10, wherein the securing cam, considered in said longitudinal sectional plane, is concave towards the channel axis (P--P) in a profile area extending in the direction toward the end support which follows the profile tip.

12. A ball-and-socket joint in accordance with claim 10, wherein the securing cam, considered in said longitudinal sectional plane, is embodied with a ball run-up ramp in a profile area extending in the direction toward the insertion opening which follows the profile tip.

14. A ball-and-socket joint in accordance with claim 8, wherein the receiving channel, considered in a cross sectional plane orthogonal to the channel axis (P--P), has an oval cross section over at least a portion of its axial extension, wherein a short axis (D₁₁, D₁₂) of the respective oval cross section lies in a longitudinal sectional plane containing the channel axis (P--P) and intersecting the securing cams, and wherein the long axis (D_q1, D_q2) of the respective oval cross section is larger than the diameter (D_k1) of the ball head.

15. A ball-and-socket joint in accordance with claim 14, wherein the receiving channel has oval cross sections (D₁₁, D_q2) in an area of its axial extent which is located between a cross-sectional plane near the insertion opening and the securing cams.

16. A ball-and-socket joint in accordance with claim 14, wherein the receiving channel has oval cross sections (D₁₁, D_q1) in an area of its axial extent which extends between the securing cams and the end support.

17. A ball-and-socket joint in accordance with claim 14, wherein in a longitudinal sectional plane containing the long axes (D_q1, D_q2) of the oval cross sections, the wall thickness (a) of the ball socket body between the interior circumferential surface of the receiving channel and the exterior surface of the ball socket body is less than in a longitudinal sectional plane containing the short axes (D₁₁, D₁₂) of the oval cross-sections.

24. A ball-and-socket joint in accordance with claim 14, wherein the ball socket body has a connection means for connection with a connecting part, said connection means being located approximately in a longitudinal sectional plane containing the short axis (D₁₁, D₁₂) of the oval cross section.

28. A method for connecting a ball-and-socket joint to a head support, said ball-and-socket joint including a ball head, means for fastening the ball head to said ball head support, said fastening means including tool engagement means for engagement by a fastening tool to fasten the ball head to the ball head support, a ball socket body for receiving the ball head in a rotatable manner, said ball socket body having an exterior surface and a ball-receiving channel, the receiving channel having a channel axis (P--P), an insertion opening for insertion of the ball head, an interior circumference surface for the ball head to rest on, an interior end support defining an insertion boundary for the ball head, securing means which secure the ball head against being pulled out from the receiving channel, a passage in said ball socket body which connects the receiving channel with an area of the exterior surface of the ball socket body which is remote from the insertion opening, said tool engagement means being accessible to a fastening tool through said passage for fastening the ball head on said ball head support;

said method comprising the steps of;

inserting the ball head into the insertion opening of the ball socket body such that said securing means secures the ball head therein;

bringing the fastening means into a fastening position relative to the ball head support while gripping the ball socket body with the ball head secured therein; and

fastening the ball head to the ball head support using a fastening tool extending through the passage of the ball socket body and engaging said tool engagement means.

29. A method for connecting a cylinder-piston device having a piston member and a cylinder member to a structural unit, at least one of the piston member and the cylinder member being provided with a ball-and-socket joint which includes a ball head, means for fastening the ball head to a ball head support carried by the structural unit, said fastening means including tool engagement means for engagement by a fastening tool to fasten the ball head to the ball head support, a ball socket body connected to one of the cylinder member and the piston rod member for receiving the ball head in a rotatable manner, said ball socket body having an exterior surface and a ball-receiving channel, the receiving channel having a channel axis (P,--P), an insertion opening for insertion of the ball head, an interior circumference surface for the ball head to rest on, an interior end support defining an insertion boundary for the ball head, securing means which secure the ball head against being pulled out from the receiving channel, said ball socket body further having a passage which connects the receiving channel with an area of the exterior surface of the ball socket body which is remote from the insertion opening, said tool engagement means being accessible to a fastening tool through said passage for fastening the ball head on said ball head support;

said method comprising the steps of;

inserting the ball head into the insertion opening of the ball socket body such that said securing means secures the ball head therein;

bringing the fastening means of the ball head into a fastening position relative to the ball head support carried by the structural unit while gripping one of the cylinder member and the piston rod member of the cylinder piston device with the ball socket body connected to said one of the cylinder member and the piston rod member and with the ball head secured in the ball socket body; and

fastening the ball head to the ball head support by employing a tool extending through the passage of the ball socket body and engaging said tool engagement means.

30. A method for assembling a ball-and-socket joint including a ball head which can be fastened by fastening means to a ball head support and a ball socket body for receiving the ball head in a rotatable manner, said ball socket body having an exterior surface and a ball-receiving channel, the receiving channel having a channel axis (P--P), an insertion opening for insertion of the ball head, an interior circumference surface for the ball head to rest on, an interior end support defining an insertion boundary for the ball head and securing means, including at least one securing cam, for securing the ball head against being pulled out from the receiving channel;

said method comprising the steps of;

elastically compressing the ball socket body along a longitudinal center plane (F--F) crosswise to the channel axis (P--P), said longitudinal center plane (F--F) being located orthogonally with respect to a longitudinal center plane containing said securing cam; and

inserting the ball head past said securing cam into the receiving channel of the ball socket body during said elastic compression of the ball socket body.

31. A ball socket body for receiving in a rotatable manner a ball head of a ball-and-socket joint, said ball socket body comprising:

an exterior surface and a ball-receiving channel, the ball-receiving channel having a channel axis (P--P);

an insertion opening for insertion of the ball head;

an interior circumference surface for the ball head to rest on;

an interior end support defining an insertion boundary for the ball head;

securing means which secure the ball head against being pulled out from the receiving channel; and

a tool access passage which connects the receiving channel with an area of the exterior surface of the ball socket body which is remote from the insertion opening, whereby a tool may be inserted through said passage to fasten the ball head on said ball head support.

32. In a ball-and-socket joint for a cylinder-piston unit including a cylinder member and a piston rod member, the improvement comprising:

a ball head which can be fastened by fastening means to a ball head support;

a ball socket body fastened to one of the cylinder member and the piston rod member for receiving the ball head in a rotatable manner, said ball socket body having an exterior surface and a ball-receiving channel, the receiving channel having a channel axis (P--P), an insertion opening for insertion of the ball head, an interior circumference surface for the ball head to rest on, an interior end support defining an insertion boundary for the ball head and securing means which secure the ball head against being pulled out from the receiving channel;

said ball socket body further having a passage which connects the receiving channel with an area of the exterior surface of the ball socket body which is remote from the insertion opening; and

tool engagement means in operative connection with said fastening means at a location accessible to a fastening tool through said passage for fastening the ball head on said ball head support.

33. In a ball socket body for receiving in a rotatable manner a ball head of a ball-and-socket joint for a cylinder-piston unit including a cylinder member and a piston rod member, the ball socket body being connected to one of said cylinder member and said piston rod member, the improvement in said ball socket body comprising:

an exterior surface and a ball-receiving channel, the ball-receiving channel having a channel axis (P--P);

an insertion opening for insertion of the ball head;

an interior circumference surface for the ball head to rest on;

an interior end support defining an insertion boundary for the ball head;

securing means which secure the ball head against being pulled out from the receiving channel; and

a tool access passage which connects the receiving channel with an area of the exterior surface of the ball socket body which is remote from the insertion opening, whereby a tool may be inserted through said passage for engagement with the ball head to fasten the ball head on said ball head support.