Self contained gas powered surgical apparatus

• US 5,431,322 A
• Filed: 11/02/1993
• Issued: 07/11/1995
• Est. Priority Date: 10/18/1991
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Lehn, Randolph F., Bryan, Graham W., Castro, Salvatore, Bolanos, Henry, Ratcliff, Keith, Blewett, Jeffrey J., Green, David T., Kappel, Gary S., Sherts, Charles R.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/146,804
• Time in Patent Office: 616 Days
• Field of Search: 227/175, 227/176, 227/178, 227/179, 227/180, 227/182, 227/19, 227/8
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/00535 pneumatically or hydraulically operated A61B2017/22051, A61B2090/401 take precedence
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2090/038 during shipment
• CPC Class Codes: A61B 2090/0803 Counting the number of times an instrument is used
• CPC Class Codes: A61B 2090/0804 Counting number of instruments used; Instrument detectors

Abstract

A self contained gas powered endoscopic surgical apparatus is provided for placing lateral lines of surgical fasteners into body tissue. The apparatus includes an anvil member and a surgical fastener cartridge member mounted to the distal end of an elongated endoscopic portion. A tubular collar of the endoscopic portion moves distally to engage the anvil member and bias the anvil member and the cartridge member into cooperative alignment, thereby clamping body tissue to be fastened between the anvil member and the cartridge member. A self contained pneumatic system is disposed in the surgical apparatus and is actuable to eject and/or form the surgical fasteners in the clamped body tissue. The apparatus further comprises a locking mechanism for preventing firing of the instrument after it has been fired a predetermined number of times. A counter for displaying the number of times the apparatus has been fired may be provided. A firing interlock is also shown which prevents accidental actuation of the firing trigger. A clamping interlock is shown which prevents approximation of the jaws when the jaws are either misaligned or improperly inserted into the instrument.

Claims

1. A sell contained gas powered surgical apparatus for driving surgical fasteners into body tissue comprising:

a) a frame;

b) an endoscopic portion defining a longitudinal axis and extending distally from said frame, said endoscopic portion including;

i) an elongated housing having a distal member for mounting a cartridge assembly, said cartridge assembly including a plurality of surgical fasteners slidably mounted therein, and having a tissue engaging surface;

ii) an anvil member having a fastener forming surface, said anvil member having a distal end portion and a proximal end portion and being mounted for movement with respect to said elongated housing;

iii) means for moving said anvil member between an open position spaced from said surgical fasteners and a closed position adjacent said surgical fasteners;

iv) means for ejecting said surgical fasteners from said cartridge assembly, whereby said fasteners engage said fastener forming surface;

c) a pneumatic system associated with said frame and adapted to actuate said means for ejecting said surgical fasteners, said pneumatic system including a self contained supply of pressurized gas, a pneumatic actuator mechanism associated with said gas supply, a trigger mechanism mounted for engagement with said pneumatic actuator mechanism to initiate a cycle of firing, a piston and cylinder; and

d) sequencing means operatively associated with said piston and said supply of pressurized gas for providing a continuous flow of gas to said cylinder sufficient to complete the cycle of firing independent of said trigger mechanism position.

2. The self contained gas powered surgical apparatus as in claim 1 wherein said means for moving said anvil member between said open position and said closed position comprises:

a tubular collar disposed around at least a portion of said housing and said anvil, said tubular collar having a distal camming surface and being movable between a first position in which said camming surface is located proximally to the proximal end of said anvil member, and a second position in which said camming surface is located distally to the proximal end portion of said anvil member, said tubular collar cooperating with said anvil member such that when the collar is moved from said first position to said second position, said anvil member is urged to said closed position, and means for moving said collar between said first position and said second position.

3. The self contained gas powered surgical apparatus of claim 1 further comprising means for effectuating rotation of said endoscopic portion about said longitudinal axis thereof.

4. The self contained gas powered surgical apparatus of claim 1 wherein said endoscopic portion is detachably connected to said frame.

5. The self contained gas powered surgical apparatus of claim 1 wherein said anvil member is moved between an open position and a closed position substantially parallel to said tissue engaging surface of said cartridge assembly.

6. The self contained gas powered surgical apparatus of claim 5 further comprising a knife adapted to move with said cam bar.

7. The self contained gas powered surgical apparatus of claim 6 wherein said anvil member is removably mounted to said elongated housing.

8. The self contained gas powered surgical apparatus of claim 1 wherein said means for ejecting said surgical fasteners further comprises pusher elements and at least one cam bar for actuating said pusher elements within said cartridge assembly to drive said surgical fasteners as said cam bar longitudinally traverses said cartridge assembly.

9. The self contained gas powered surgical apparatus of claim 1 wherein said distal member of said elongated housing has a cartridge assembly removably mounted thereto.

10. The self contained gas powered surgical apparatus of claim 1 wherein said pneumatic system further comprises pressure sensing means disposed between said gas supply and said pneumatic actuator mechanism to prevent firing of said surgical apparatus unless a sufficient volume of pressurized gas is available for a complete cycle of firing.

11. The self contained gas powered surgical apparatus of claim 1 further comprising adjusting means for selectively adjusting the longitudinal travel of said means for ejecting said surgical fasteners.

12. The self contained gas powered surgical apparatus of claim 1 wherein said sealing means includes a plurality of sealing members disposed within said endoscopic portion.

13. The self contained gas powered surgical apparatus of claim 1 further comprising locking means for preventing firing of said apparatus after a predetermined number of firings.

14. The self contained gas powered surgical apparatus of claim 1 further comprising counter means for recording the number of times the apparatus has been fired.

15. The self contained gas powered surgical apparatus of claim 14 further comprising display means for displaying indicia providing an indication of the number of times the apparatus has been fired.

16. The self contained gas powered surgical apparatus of claim 1 further comprising safety means for preventing accidental actuation of said pneumatic system.

17. The self contained gas powered surgical apparatus of claim 16 wherein said safety means comprises structure for preventing movement of a trigger adapted to actuate said pneumatic system.

18. The self contained gas powered surgical apparatus of claim 17 wherein said safety means comprises structure pivotally mounted to said trigger and movable between a first position preventing actuation of said pneumatic system and a second position wherein the pneumatic system is actuable.

19. The self contained gas powered surgical apparatus of claim 18 wherein said structure comprises a rotatable wheel normally biased in said first position.

20. The self contained gas powered surgical apparatus of claim 1 wherein said proximal end portion of said anvil member is angled with respect to a longitudinal plane of the anvil member to permit a wider opening of the anvil member in the open position.

21. The self contained gas powered surgical apparatus of claim 20 wherein said proximal end portion of said anvil member is angled between about 0°

to 30°

from the longitudinal plane of the anvil member.

22. The self contained gas powered surgical apparatus of claim 1 further comprising clamp lockout means for preventing approximation of said anvil and said cartridge when said cartridge or said anvil is not correctly positioned.

23. The self contained gas powered surgical apparatus as in claim 1 wherein said sequencing means comprises a linkage engageable with said pneumatic actuator mechanism.

24. A self contained gas powered endoscopic surgical apparatus for driving surgical fasteners into body tissue comprising:

a) a frame;

b) a pneumatic system disposed in said frame including a supply of pressurized gas pneumatically connected to a pneumatic actuator means, said pneumatic actuator means including an actuator, and a piston reciprocally slidable within a cylinder connected to said supply of pressurized gas;

c) sequencing means operatively associated with said pneumatic system for providing a continuous flow of said pressurized gas to said cylinder sufficient to complete a cycle of firing independent or the position of said actuator;

d) an endoscopic portion extending distally from said frame, said endoscopic portion including;

i) an elongated housing having a distal end portion which comprises means to support a plurality of surgical fasteners,

ii) an anvil member having a fastener forming surface, said anvil member being mounted with respect to said elongated housing such that at least the distal end of said anvil member is movable in directions generally transverse to said longitudinal axis between an open position spaced from said tissue engaging surface and a closed position wherein said fastener forming surface is in close cooperative alignment with said tissue engaging surface,

iii) means for moving said anvil member between said open position and said closed position, and

iv) means ejecting said surgical fasteners from said fastener support means; and

e) linkage means for connecting said pneumatic actuator means to said means for ejecting said surgical fasteners such that said means for ejecting said surgical fasteners is pneumatically driven.

25. A self contained gas powered surgical apparatus as in claim 24 wherein said supply of pressurized gas is replaceable.

26. A self contained gas powered surgical apparatus as in claim 24 wherein said endoscopic portion is rotatable relative to said handle.

27. A self contained gas powered surgical apparatus as in claim 24 further comprising adjustable firing means associated with said pneumatic system for driving said means for ejecting the surgical fasteners through a predetermined longitudinal stroke.

28. A self contained gas powered surgical apparatus as in claim 24 wherein said pneumatic system includes a trigger mechanism and is activatable to move through a complete cycle on a single touch of the trigger mechanism.

29. A self contained gas powered surgical apparatus as in claim 28 further comprising safety means for blocking movement of said trigger mechanism to prevent accidental actuation of said pneumatic system.

30. A self contained gas powered surgical apparatus as in claim 24 further comprising pressure sensing means disposed in line between said gas supply and said pneumatic actuator means to prevent firing of said surgical apparatus unless a sufficient volume of pressurized gas is available for a complete cycle of firing.

31. A self contained gas powered surgical apparatus as in claim 24 wherein said means for ejecting said surgical fasteners further comprises pusher elements and at least one cam bar for actuating said pusher elements within said cartridge assembly to drive said surgical fasteners as said cam bar longitudinally traverses said cartridge assembly.

32. A self contained gas powered surgical apparatus as in claim 31 further comprising a knife adapted to move in cooperation with said cam bar.

33. The self contained gas powered surgical apparatus of claim 24 further comprising locking means for preventing firing of said apparatus after a predetermined number of firings.

34. The self contained gas powered surgical apparatus of claim 33 further comprising display means for displaying indicia providing an indication of the number of times the apparatus has been fired.

35. The self contained gas powered surgical apparatus of claim 24 further comprising counter means for recording the number of times the apparatus has been fired.

36. The self contained gas powered surgical apparatus of claim 45 further comprising clamp lockout means for preventing approximation of said anvil and said cartridge when said cartridge is misaligned with said anvil.

37. A self contained gas powered surgical apparatus for driving surgical fasteners into body tissue comprising:

a) a frame having clamping means and

b) an elongated portion defining a longitudinal axis and extending distally from the frame, said elongated portion including;

i) an extension tube having a distal end mounted collar tube, the extension tube rotatably connected to the clamping means of the frame for rotatable and longitudinal movement through the elongated portion between a first open position and a second closed position;

ii) a cover tube mounted to the frame for rotational movement about a longitudinal axis;

iii) an elongated support fixed to the cover tube, said elongated support retaining a cartridge assembly including plurality of surgical fasteners slidably mounted therein and having a tissue engaging surface and said elongated support retaining an anvil member having a fastener forming surface, the anvil member being movable between an open position corresponding to the first position of the extension tube and a closed position corresponding to the second position of the extension tube wherein the fastener forming surface is in close cooperative alignment with the tissue engaging surface of the cartridge assembly; and

iv) means for ejecting said surgical fasteners from said cartridge assembly, said means including a channel and a cam bar adapter mounting at least one cam bar for ejecting surgical fasteners, said channel adapted for longitudinal movement within the elongated support and rotational movement with the endoscopic portion,

c) a self contained pneumatic system mounted in said frame and including a supply of low pressure gas and a pneumatic actuator mechanism associated with said gas supply, said pneumatic actuator mechanism including a piston connected to said channel, a cylinder and a firing mechanism mounted to initiate a cycle of firing such that when said firing mechanism is activated, gas from said gas supply passes into said cylinder independent of subsequent positioning of said firing mechanism to drive said piston and channel in a longitudinally distal direction to cause said channel to move said cam bar distally to eject said surgical fasteners through a complete firing cycle after initial actuation;

d) clamp lockout means associated with said clamping means for preventing approximation of said anvil and cartridge unless both are in alignment; and

e) locking means associated with said pneumatic system for preventing firing of said apparatus after a predetermined number of firings.

38. A self contained gas powered surgical apparatus for driving surgical fasteners into body tissue comprising:

a) a frame;

b) an endoscopic portion defining a longitudinal axis and extending distally from said frame, said endoscopic portion including;

i) an elongated housing having a distal member for mounting a cartridge assembly, said cartridge assembly having a proximal and a distal end portion and including plurality of surgical fasteners slidably mounted therein, and having a tissue engaging surface;

ii) an anvil member having a fastener forming surface, said anvil member having a distal end portion and a proximal end portion and being mounted with respect to said elongated housing such that at least said distal end portion of said anvil member is movable between an open position spaced from said housing and a closed position wherein said fastener forming surface is in close cooperative alignment with said tissue engaging surface of said cartridge assembly;

iii) means for moving said anvil member between said open position and said closed position;

iv) means for sequentially ejecting said surgical fasteners from said cartridge assembly, whereby said fasteners sequentially engage said fastener forming surface; and

c) a pneumatic system disposed in said frame and including a self contained supply of pressurized gas, a pneumatic actuator mechanism associated with said gas supply, and a trigger mechanism mounted for engagement with said actuator mechanism to initiate a firing cycle, said pneumatic system adapted to actuate said means for ejecting said surgical fasteners, said pneumatic system operating said means for sequentially ejecting said surgical fasteners, independent of the position of said trigger mechanism after initial actuation, to complete the firing cycle.

39. In a surgical apparatus for driving surgical fasteners into body tissue, such apparatus having a frame and an elongated portion extending distally from the frame, the elongated portion including a cartridge assembly and a plurality of surgical fasteners slidably mounted therein and an anvil, at least one of the cartridge assembly and the anvil being movable with respect to the other between an open position spaced apart from one another and a closed position adjacent each other the improvement comprising:

a self contained pneumatic system mounted to said frame and including a supply of low pressure gas, a pneumatic actuator mechanism associated with said gas supply, and a trigger mechanism mounted for engagement with said pneumatic actuator mechanism to initiate a cycle of firing, said pneumatic actuator mechanism being adapted to cooperate with means for ejecting said surgical fasteners to fire said surgical fasteners against said anvil to complete the cycle of firing independent of the position of said trigger mechanism after initial actuation.