Emi shielding having flexible conductive envelope

• US 5,436,803 A
• Filed: 12/16/1993
• Issued: 07/25/1995
• Est. Priority Date: 12/16/1993
• Status: Expired due to Term

• Current Assignee: Schlegel Systems Incorporated (Tyman Plc)
• Original Assignee: Schlegel Corporation (GKN PLC)
• Inventors: Annis, Gerald A., Hoge, William C. Jr., Welch, Robert L.
• Primary Examiner(s): Ledynh, Bot L.
• Application Number:
  US08/168,939
• Time in Patent Office: 586 Days
• Field of Search: 174/35 R, 174/35 GC, 174/35 MS, 174/51, 361/816, 361/817, 361/818, 439/607-610
• US Class Current: 361/818
• CPC Class Codes: H05K 9/0043 being flexible containers, e.g. pouch, pocket, bag

Abstract

An electronic device such as a portable computer is shielded against electromagnetic interference using a flexible envelope that surrounds a circuit card within the housing of the device. The flexible envelope forms a shielding enclosure and has an electrically insulating flexible sheet, for example of polyethylene, and a sheet of conductive fibers embedded in the flexible sheet so as to leave a nonconductive face oriented toward the circuit card. The conductive fibers can be metallized nylon and are sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω/□. The enclosure forms a hollow envelope with the conductive fibers coupled electrically across a seam, for example by cutting the flexible sheet and embedded fibers using heat. For use with a portable computer having a pivoting screen, a neck extension of the enclosure carries conductors through the area of the pivot. For access to circuit board elements, for example for changing or adding chips, an access opening is provided with a conductive extension that is movable to overlap the opening or to expose the opening. The flexible envelope can be joined to a circuit ground by clamping conductive fibers on an exposed face to a metal connector panel of the device.

Claims

1. A shielding enclosure comprising:

an electrically insulating flexible sheet;

a sheet of conductive fibers embedded in the flexible sheet and spaced from at least one side of the flexible sheet so as to present an insulating face at least on said at least one side;

wherein the flexible sheet and the embedded fibers are formed into a loose and flexible bag enclosure sized to substantially surround at least one electrical circuit, with the insulating face oriented inwardly toward the electrical circuit, the flexible sheet following the contour of the electrical circuit and the embedded fibers forming a substantially continuous shielding barrier around the enclosure; and

,

means for coupling the conductive fibers to a circuit ground of the electrical circuit.

2. The shielding enclosure according to claim 1, wherein the conductive fibers provide 50 to 60 dB attenuation of electromagnetic interference having a frequency of 30 MHz to 1.0 GHz.

3. The shielding enclosure according to claim 1, further comprising at least one neck extension of the enclosure, dimensioned for passage of at least one conductor.

4. The shielding enclosure according to claim 1, wherein the conductive fibers comprise a nonwoven sheet of metallized thermoplastic fibers.

5. The shielding enclosure according to claim 4, wherein the electrically insulating flexible sheet comprises a thermoplastic material.

6. The shielding enclosure according to claim 5, wherein the electrically insulating flexible sheet comprises polyethylene and the metallized thermoplastic fibers comprise metallized nylon.

7. The shielding enclosure according to claim 1, wherein the conductive fibers are sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω

/□

.

8. A shielding enclosure comprising:

an electrically insulating flexible sheet;

a sheet of conductive fibers embedded in the flexible sheet, the conductive fibers being sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω

/□

, the fibers being spaced from at least one side of the flexible sheet forming an insulating face;

wherein the flexible sheet and the embedded fibers are formed into a loose and flexible bag enclosure sized to substantially surround at least one electrical circuit, with the insulating face oriented inwardly toward the electrical circuit, the flexible sheet being non-molded and following the contour of the electrical circuit and the embedded fibers forming a substantially continuous shielding barrier around the enclosure; and

,

means for coupling the conductive fibers to a circuit ground of the electrical circuit; and

,

wherein the enclosure is formed into a hollow envelope by at least one seam, and further comprising means for electrically coupling the conductive fibers across the seam.

9. The shielding enclosure according to claim 8, wherein the electrically insulating flexible sheet comprises a thermoplastic material with the conductive fibers embedded therein, and wherein the seam comprises a melted and reformed line along the thermoplastic material at which the conductive fibers are brought into electrical contact across the seam.

10. The shielding enclosure according to claim 8, wherein the conductive fibers are exposed on a conductive side of the enclosure opposite from the insulating face, and wherein the seam comprises a fold at which the conductive sides of adjacent portions of the flexible sheet are overlapped.

11. A shielding enclosure comprising:

an electrically insulating flexible sheet;

a sheet of conductive fibers embedded in the flexible sheet, the conductive fibers being sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω

/□

, the fibers being spaced from at least one side of the flexible sheet forming an insulating face;

wherein the flexible sheet and the embedded fibers are formed into a loose and flexible bag enclosure sized to substantially surround at least one electrical circuit, with the insulating face oriented inwardly toward the electrical circuit, the flexible sheet conforming loosely to the electrical circuit and the embedded fibers forming a substantially continuous shielding barrier around the enclosure; and

,

means for coupling the conductive fibers to a circuit ground of the electrical circuit;

at least one neck extension of the enclosure, dimensioned for passage of at least one conductor; and

,

wherein the electrically insulating flexible sheet comprises a thermoplastic material with the conductive fibers embedded therein, having layers arranged to define at least one seam bordering at least one of the enclosure and the neck extension, and wherein the seam comprises a melted and reformed line along the thermoplastic material at which the conductive fibers are in electrical contact across the seam.

12. A shielding enclosure comprising:

an electrically insulating flexible sheet;

a sheet of conductive fibers embedded in the flexible sheet, the conductive fibers being sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω

/□

, the fibers being spaced from at least one side of the flexible sheet forming an insulating face;

wherein the flexible sheet and the embedded fibers are formed into a loose and flexible bag enclosure sized to substantially surround at least one electrical circuit, with the insulating face oriented inwardly toward the electrical circuit, the flexible sheet being non-molded and following the contour of the electrical circuit and the embedded fibers forming a substantially continuous shielding barrier around the enclosure; and

,

means for coupling the conductive fibers to a circuit ground of the electrical circuit; and

,

wherein the enclosure defines at least one access opening, and further comprising an extension of the enclosure adjacent the access opening and dimensioned to cover the access opening, conductive fibers of the extension being electrically coupled to the conductive fibers of the sheet of conductive fibers such that the extension continues the shielding barrier across the access opening.

13. A shielding enclosure comprising:

an electrically insulating flexible sheet;

a sheet of conductive fibers embedded in the flexible sheet, the conductive fibers being sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω

/□

, the fibers being spaced from at least one side of the flexible sheet forming an insulating face;

wherein the flexible sheet and the embedded fibers are formed into a loose and flexible bag enclosure sized to substantially surround at least one electrical circuit, with the insulating face oriented inwardly toward the electrical circuit, the flexible sheet being non-molded and following the contour of the electrical circuit and the embedded fibers forming a substantially continuous shielding barrier around the enclosure; and

,

means for coupling the conductive fibers to a circuit ground of the electrical circuit;

wherein the conductive fibers comprise a nonwoven sheet of metallized thermoplastic fibers including nylon, the electrically insulating flexible sheet comprises a thermoplastic material including polyethylene; and

,

wherein the enclosure is formed with at least one seam at which the electrically insulating flexible sheet is melted and reformed so as to join the conductive fibers electrically across the seam, the seam defining at least one of a neck extension of the enclosure, dimensioned for passage of at least one conductor, and an access flap at which a portion of the enclosure is displaceable to obtain access to an inside of the enclosure.

14. A shielding electronic device, comprising:

at least one electrical circuit carrying circuit element;

a substantially rigid housing for enclosing the electrical circuit;

a flexible shielding enclosure disposed around the electrical circuit and inside the housing, the shielding enclosure including an electrically insulating flexible sheet with a sheet of conductive fibers embedded in the flexible sheet so as to be spaced from at least one surface of the flexible sheet forming an insulating face oriented inwardly toward the electrical circuit, the flexible sheet forming a loose and flexible bag enclosure conforming to the electrical circuit and the embedded fibers forming a substantially continuous shielding barrier around the enclosure, the conductive fibers being sufficiently dense to obtain a resistivity of 10^-1 to 10^-2 Ω

/□

, the flexible shielding enclosure having at least one seam at which adjacent portions of the conductive sheet are arranged to continue a shielding barrier formed by the conductive fibers across the adjacent portions; and

,

means for coupling the conductive fibers to a circuit ground of the electrical circuit.

15. The shielded electronic device according to claim 14, wherein the electrically insulating flexible sheet comprises a thermoplastic material with the conductive fibers embedded therein, and wherein the seam comprises a melted and reformed line along the thermoplastic material at which the conductive fibers are brought into electrical contact across the seam.

16. The shielded electronic device according to claim 15, wherein the seam borders at least one of an access opening at which the sheet and the embedded fibers are movably disposed to expose or cover the access opening, and a neck extension of the enclosure, dimensioned for passage of at least one conductor, and.

17. The shielded electronic device according to claim 16, wherein the conductive fibers comprise a nonwoven sheet of metallized thermoplastic fibers.

18. The shielded electronic device according to claim 17, wherein the electrically insulating flexible sheet comprises a thermoplastic material.

19. The shielded electronic device according to claim 18, wherein the electrically insulating flexible sheet comprises polyethylene and the metallized thermoplastic fibers comprise metallized nylon.

20. The shielded electronic device according to claim 19, wherein the electrical circuit comprises a printed circuit card of a portable computer, wherein the portable computer comprises a display coupled to the printed circuit card by conductors, and wherein the enclosure comprises an extension neck surrounding the conductors and extending toward the display.

21. The shielded electronic device according to claim 20, wherein the display is movably attached to the housing at a pivot, and the extension neck surrounds the conductors in an area of the pivot.

22. The shielded electronic device according to claim 17, wherein the conductive fibers are exposed on a face opposite from the insulating face, wherein the electrical circuit includes a conductive connector panel coupled to the circuit ground and having at least one electrical connector for coupling the electrical circuit to an external device, and wherein the means for coupling the conductive fibers to the circuit ground of the circuit card comprises at least one clamping means at which the conductive fibers on the exposed face are clamped against the connector panel.