Method of logging data in a transport refrigeration unit

• US 5,437,163 A
• Filed: 08/22/1994
• Issued: 08/01/1995
• Est. Priority Date: 08/22/1994
• Status: Expired due to Fees

• Current Assignee: Thermo King Corporation (Trane Technologies plc)
• Original Assignee: Thermo King Corporation (Trane Technologies plc)
• Inventors: Anderson, Arthur A., Jurewicz, Romuald M.
• Primary Examiner(s): Tanner, Harry B.
• Application Number:
  US08/293,616
• Time in Patent Office: 344 Days
• Field of Search: 62/125, 62/126, 62/127, 62/128, 62/129, 62/130, 62/155, 62/234, 340/584, 340/585, 340/588, 340/589, 340/870.16, 340/870.17, 364/557, 374/186
• US Class Current: 62/126
• CPC Class Codes: B60H 1/3232 particularly adapted for load transporting vehicles B60H1/3226 takes precedence
• CPC Class Codes: F25D 2700/02 Sensors detecting door opening
• CPC Class Codes: F25D 29/003 for movable devices
• CPC Class Codes: G01K 1/022 for recording
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/24055 Trace, store a working, operation history
• CPC Class Codes: G05B 2219/24067 Processor stores variables, events and date in eeprom, for external monitor
• CPC Class Codes: G05B 2219/25265 Flash memory
• CPC Class Codes: G05B 2219/2654 Fridge, refrigerator
• CPC Class Codes: G05D 23/1905 associated with tele control
• CPC Class Codes: G07C 5/085 using electronic data carriers

Abstract

A method of logging data relative to the operation of a transport refrigeration unit, during each trip of the transport refrigeration unit, with the transport refrigeration unit including control means and non-volatile memory means. The method includes the steps of monitoring a plurality of predetermined variables of the transport refrigeration unit to provide data, and selecting those variables of the plurality of monitored variables whose data is to be logged in the memory means during a trip of the transport refrigeration unit. The method further includes the steps of dividing the non-volatile memory means into at least first and second data segments for storing data from the selected variables, storing an address pointer in the first data segment which points to an address in the second data segment, for each trip of the transport refrigeration unit, and storing data from the selected variables in the second data segment, during each trip of the transport refrigeration unit. The method also includes the step of downloading data stored in the non-volatile memory means to a predetermined device, using at least one address pointer stored in the first data segment to download associated data stored in the second data segment.

Claims

1. A method of logging data relative to the operation of a transport refrigeration unit, during each trip of the transport refrigeration unit, with the transport refrigeration unit including control means and non-volatile memory means, comprising the steps of:

monitoring a plurality of predetermined variables of the transport refrigeration unit to provide data,

selecting those variables of the plurality of monitored variables whose data is to be logged in the memory means during a trip of the transport refrigeration unit,

dividing the non-volatile memory means into at least first and second data segments for storing data from the selected variables,

storing an address pointer in the first data segment which points to an address in the second data segment, for each trip of the transport refrigeration unit,

storing data from the selected variables in the second data segment, during each trip of the transport refrigeration unit,

said step of storing data including the step of starting the data stored in the second data segment at the address of the second data segment pointed to by the address pointer in the first data segment which is associated with the current trip of the transport refrigeration unit,

and downloading data stored in the non-volatile memory means to a predetermined device,

said downloading step including the step of using at least one address pointer stored in the first data segment to download associated data stored in the second data segment.

2. The method of claim 1 wherein the step of selecting variables whose data is to be logged during a trip of the transport refrigeration unit includes the steps of:

providing a generic list of all of the plurality of monitored variables,

indicating which of the variables in the generic list are to have their associated data logged during the trip,

and marking the generic list to identify the indicated variables.

3. The method of claim 2 including the step of preparing a variable list from the generic list which includes only the variables whose data is to be logged, with the step of storing data including the step of periodically storing data relative to variables in the variable list.

4. The method of claim 3 including the step of providing a data base which is shared by a plurality of predetermined control elements of the transport refrigeration unit, with the step of providing a generic list of all of the plurality of monitored variables including the step of storing the generic list in the shared data base, and wherein the step of preparing a variable list from the generic list includes the step of storing the variable list in the shared data base.

5. The method of claim 1 including the step of identifying the source of the data stored in the second data segment by the storing step, by associating data with the variable which produced it.

6. The method of claim 1 wherein the step of downloading data stored in the non-volatile memory means includes the steps of:

requesting the downloading of data logged during a specific trip of the transport refrigeration unit,

and downloading only the data from the second data segment which was stored therein during the requested specific trip.

7. The method of claim 1 wherein the step of downloading data stored in the non-volatile memory means includes the step of requesting the downloading of data logged during all of the trips having an address pointer stored in the first data segment, and all of the data stored in the second data segment pointed to by the address pointers.

8. The method of claim 1 wherein the step of monitoring a plurality of predetermined variables includes the steps of:

monitoring variables which provide a continuous output during the operation of the transport refrigeration unit,

and monitoring variables which provide data randomly as the result of predetermined unscheduled events during the operation of the transport refrigeration unit,

with the step of storing data from all selected variables which have a continuous output storing such data synchronously at a predetermined time interval,

and with the step of storing data from a selected variable which provides unscheduled data storing such data asynchronously, at the time the unscheduled data is provided by the variable.

9. The method of claim 8 including the step of identifying in a preamble of each new timed data entry and each new unscheduled event data entry whether the associated data is synchronous data or asynchronous data.

10. The method of claim 8 wherein the step of storing unscheduled data includes the step of providing an event entry format which includes the identifying preamble, an event descriptor code which indicates the type of event, and including the step of time stamping the event entry.

11. The method of claim 8 including the steps of:

providing a control word update entry which identifies the predetermined time interval,

forming a control word update event entry which includes the control word,

time stamping the control word update event entry,

and entering the time stamped control word event header asynchronously in the second data segment.

12. The method of claim 8 including the step of generating an alarm in response to a predetermined malfunction of the transport refrigeration unit, with the step of monitoring variables which provide data randomly monitoring the generation of alarms, and wherein the step of storing unscheduled data asynchronously includes the steps of providing an alarm event entry, identifying the type of alarm in the alarm event entry, and time stamping the alarm event entry.

13. The method of claim 8 including the steps of providing a real time clock, and time stamping the storing of asynchronous data with time values provided by the real time clock.

14. The method of claim 13 including the steps of updating the real time clock, providing a real time clock update event entry, and storing the real time clock update event entry asynchronously in the second data segment.

15. The method of claim 1 wherein the step of selecting variables whose data is to be logged during a trip of the transport refrigeration unit includes the steps of:

providing a generic list of all of the plurality of monitored variables,

indicating which of the variables in the generic list are to have their associated data logged during the trip,

marking the generic list to identify the indicated variables,

preparing a variable list from the generic list which includes only the variables whose data is to be logged, with the step of storing data including the step of periodically storing data relative to variables in the variable list,

updating the variable list,

preparing a variable list update event entry which includes the updated variable list,

time stamping the variable list update event entry,

and entering the time stamped variable list update event entry in the second data segment.

16. The method of claim 8 including the step of checking the transport refrigeration unit via pre-trip procedures, with the step of monitoring variables which provide data randomly monitoring the pre-trip procedure, and wherein the step of storing unscheduled data asynchronously includes the steps of providing a pre-trip event entry, providing information relative to the pre-trip procedure in the pre-trip event entry, and time stamping the pre-trip event entry.

17. The method of claim 8 including the steps of initiating and terminating a defrost procedure of the transport refrigeration unit, with the step of monitoring variables which provide data randomly monitoring the defrost procedure, and wherein the step of storing unscheduled data asynchronously includes the steps of providing a defrost event entry when the defrost procedure is initiated and providing a defrost event entry when the defrost procedure is terminated, and time stamping each of the defrost event entries.