Fast-risetime magnetically coupled current injector and methods for using same

• US 5,452,222 A
• Filed: 08/05/1992
• Issued: 09/19/1995
• Est. Priority Date: 08/05/1992
• Status: Expired due to Fees

• Current Assignee: ENSCO, Incorporated (Teris LLC)
• Original Assignee: ENSCO, Incorporated (Teris LLC)
• Inventors: Gray, Robert, Ambrose, Leedy, Jentilet, Diane C.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Walder, Jr., Stephen J.
• Application Number:
  US07/924,554
• Time in Patent Office: 1,140 Days
• Field of Search: 364/481, 364/580, 455/1, 455/68, 378/119, 376/156, 434/218, 250/493.1, 307/106, 307/112
• US Class Current: 702/122
• CPC Class Codes: G01R 31/001 Measuring interference from external sources to, or emission from, the device under test, e.g. EMC, EMI, EMP or ESD testing measuring electromagnetic fields G01R29/08; circuits for generating HV pulses in dielectric strength testing G01R31/14
• CPC Class Codes: G09B 23/183 for circuits

Abstract

An electromagnetic test system induces large current pulses in a component of a system under test. The pulse waveform may be selectively varied, and possible waveforms include square wave pulse, double exponential, and damped sinusoid waveforms. In a preferred embodiment, these waveforms are generated by simultaneously triggering a plurality of modular signal injector units having ferrite cores hinged to permit positioning of a system component under test (such as a cable or antenna) along their central axes without disturbing connections of the tested component within its system. The injector units are resonance tuned to induce a particular signal in the component under test when triggered, and the modular construction of the system permits selective connection of different injector units to provide different desired total induced signals.

Claims

1. An apparatus for injecting simulated interference signals into a component of a system under test, comprising:

signal generation means for electromagnetically introducing a predetermined high power waveform in the component of the system under test, said signal generating means comprising a plurality of modular inductive units each inductively coupled to the system under test in parallel, each modular unit activatable by an input signal applied to a control input thereof to generate a predetermined output function, where at least two said modular inductive units generate output functions with differing frequency components, and where said generated output functions of said plurality of units combine to produce said simulated interference signal to induce said predetermined high power waveform in said component of the system under test; and

control means connected to said control input of said units for simultaneously activating said plurality of inductive devices to inject said combined simulated interference signal into said system under test.

2. The apparatus of claim 1 further comprising monitoring means connected to said system under test for recording the response of said system under test to said simulated interference signal.

3. The apparatus of claim 2 wherein said monitoring means comprises a computer with software for performing said recording function.

4. The apparatus of claim 3 wherein said computer also forms at least a part of said control means and functions both to initiate the test and to monitor test results.

5. The apparatus of claim 3 wherein said computer provides on-line assistance and instructions to the operator for completing the test according to a predetermined test specification.

6. The apparatus of claim 3 wherein said computer provides a multiple window screen display of information useful to the operator.

7. The apparatus of claim 6 wherein said computer uses hypermedia and virtual instrument functions to simultaneously display on a single screen test results and a textual specification of the test.

8. The apparatus of claim 3 wherein said computer is provided with expert system software programmed with rules for testing according to a predetermined specification to assist the operator in setting up and conducting a test.

9. The apparatus of claim 1 wherein said modular units each have a separate inductive coupling mechanism for coupling the unit to the system under test.

10. The apparatus of claim 9 wherein said modular signal injection units comprise a toroidal component which opens for coupling about said component of the system under test without disturbing the operation of the system under test.

11. The apparatus of claim 9 wherein said control system comprises a computer-controlled trigger system providing simultaneous triggering of the modules.

12. The apparatus of claim 1 wherein each modular signal injection unit comprising a toroidal coil with a winding, said signal generating means further comprising power storage means and a high power switch triggerable to discharge said power storage means into said windings to produce a field in said toroidal coil.

13. The apparatus of claim 12 wherein said high power switch is a spark gap switch.

14. The apparatus of claim 13 wherein each modular signal injection unit has power storage means and a spark gap switch.

15. The apparatus of claim 14 wherein a pressurized gas system is connected to each of said spark gap switches to increase the breakdown voltage level of said switches.

16. The apparatus of claim 14 wherein said power storage means comprises at least one power capacitor.

17. The apparatus of claim 12 wherein said modular signal injection units are provided with mating connectors by which a plurality of said modular signal injection units are interlocked to simultaneously inject signals into the same component of the system under test.

18. The apparatus of claim 17 wherein said connectors make a connection to each modular signal injection unit of a common trigger signal of said control means, whereby the output of each said modular signal injection unit is triggered simultaneously to produce a composite simulated interference signal.

19. The apparatus of claim 12 wherein said toroidal coils are hinged and open to receive said component of said system under test in the center of the toroid, and are thereafter closed to form a completed magnetic circuit, a field from which will induce a current in said component of said system under test.

20. The apparatus of claim 12 wherein said modular signal injection units are tuned to produce a sinusoidal output at a predetermined frequency.

21. The apparatus of claim 20 wherein a plurality of said modular signal injection units are provided to produce a double exponential output.

22. The apparatus of claim 1 wherein said modular signal injection units have mating connectors connecting each modular signal injection unit to an adjacent modular signal injection unit.

23. The apparatus of claim 22 wherein said connectors connect said control inputs of said adjacent modular signal injection units.

24. The apparatus of claim 23 wherein said connectors connect external power inputs of said adjacent modular signal injection units.

25. A method of testing the resistance of a system under test to injected interference signals, comprising the steps of:

providing a computer system, a plurality of modular signal injection units that generate individual injection signals, and a response sensing means for sensing the response of the system under test to injected interference signals, where at least two of the modular signal injection units generate predetermined injection signals with differing frequency components;

inductively coupling the modular signal injection units in parallel to a component of the system under test;

activating the modular signal injection units at the same time to inject a predetermined signal into the system under test, so that the injection signals of the individual modular signal injection units combine to inject said predetermined signal into said component of the system under test

automatically collecting data upon activation of the modular signal injection units, using the computer system and the response sensing means, said data defining the response of the system under test to the injected signals; and

automatically analyzing the data, using the computer system, relative to a predetermined performance standard to produce an output indicating whether the response of the system under test to the injected signal meets the predetermined performance standard.

26. The method of claim 25 wherein the computer system provides a multiple window display during the test of information useful to the operator in conducting the test.

27. The method of claim 26 wherein the computer system uses hypertext functions to selectively display test specifications.

28. The method of claim 26 wherein the computer system uses hypertext functions to selectively display predetermined operating instructions for the test system.

29. The method of claim 25 wherein the computer system uses a virtual instrumentation display to provide test data to the operator.

30. The method of claim 29 wherein a digitizing oscilloscope is provided, connected to the computer system and the system under test, and the oscilloscope output is displayed in virtual form to show the response of the system under test.

31. The method of claim 25 wherein expert system software operates on the computer system and is programmed with rules for testing according to a predetermined testing specification to assist the operator in setting up and conducting a test.

32. The method of claim 31 wherein the expert system software automatically provides appropriate calibration information for probes associated with the oscilloscope.

33. The method of claim 31 wherein the expert system software determines test requirements based on any of a plurality of information sets supplied by the operator, each said set consisting of a different minimal definition of the characteristics of the system under test.

34. The method of claim 25 wherein software in the computer automatically provides and displays a pass-fail conclusion for the system under test.

35. The method of claim 25 wherein the computer system stores test setup information and results in a database for later retrieval and review.

36. The method of claim 25 wherein a plurality of said modular signal injection units are provided, each comprising a toroidal coil with a winding, and there is further provided power storage means and a high power switch triggerable to discharge said power storage means into said windings to produce a field in said toroidal coil.

37. The method of claim 36 wherein said high power switch is a spark gap switch.

38. The method of claim 37 wherein each modular signal injection unit has power storage means and a spark gap switch.

39. The method of claim 38 further comprising the step of providing a pressurized gas system connected to each of said spark gap switches to increase the breakdown voltage level of said switches.

40. The method of claim 38 wherein said power storage means comprises at least one power capacitor.

41. The method of claim 36 wherein said modular signal injection units are provided with mating connectors by which a plurality of said modular signal injection units are interlocked to simultaneously inject signals into the same component of the system under test.

42. The method of claim 41 further comprising the step of connecting said connectors of each modular signal injection unit to receive a common trigger signal, whereby the output of each said modular signal injection unit is triggered simultaneously to produce a composite simulated interference signal output.

43. The method of claim 36 wherein said toroidal coils are provided with hinge means for permitting opening of the coils, comprising the further steps of:

opening said coil to receive said component of said system under test in the center of the toroid; and

subsequently closing said coil to form a completed magnetic circuit, a field from which induces a current in said component of said system under test.

44. The apparatus of claim 36 wherein said modular signal injection units are tuned to produce a sinusoidal output at a predetermined frequency.

45. The apparatus of claim 44 wherein a plurality of said modular signal injection units are provided to produce a double exponential output.

46. An apparatus for injecting simulated interference signals into a component of a system under test, comprising:

signal generation means for electromagnetically introducing a predetermined high power waveform in the component of the system under test, said signal generating means comprising a plurality of modular inductive units each coupled to the system under test, and activatable by an input signal applied to a control input thereof to generate a predetermined output function, where said generated output functions of said plurality of units combine to produce said simulated interference signal to induce said predetermined high power waveform in the component of the system under test; and

control means connected to said control inputs of said units for simultaneously activating said plurality of inductive devices to inject said combined simulated interference signal into said system under test,

wherein there are n modular signal injection units i=1 to n, each producing as an output a sinusoidal signal at a frequency equal to k^i-1 f₀, where i is the number of the modular signal injection unit, f₀ is a base output frequency of the first modular signal injection unit, and k is a constant.

47. The apparatus of claim 46 wherein the value of k is between 1.5 and 2.

48. The apparatus of claim 47 wherein n=6 and f₀ is 3 MHz.