Extended clock thermostat

• US 5,460,327 A
• Filed: 07/01/1994
• Issued: 10/24/1995
• Est. Priority Date: 07/01/1994
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Werbowsky, Laurie L., Hill, Mark A.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/269,743
• Time in Patent Office: 480 Days
• Field of Search: 236/46 R, 165/12, 62/231, 307/66, 365/229
• US Class Current: 236/46.00R
• CPC Class Codes: G05D 23/1904 variable in time

Abstract

An electronically controlled thermostat has an emergency power configuration which only provides long term emergency power to a real time clock. All other components of the thermostat function only for a limited period of time following a power outage. Emergency power to the other components is monitored during power outage with appropriate action being taken to assure that control information has been stored in nonvolatile memory before emergency power deteriorates to a critical level.

Claims

1. An electronically controlled thermostat comprising:

a processor for controlling the operation of heating, venting or air conditioning equipment in response to control information having been provided to the thermostat;

a nonvolatile memory operatively connected to said processor, said nonvolatile memory having the control information stored therein for recall when said processor loses its main source of power;

a real time clock operatively connected to said processor so as to provide accurate real time information to the processor; and

an emergency power source connected only to said real time clock so as to maintain the integrity of the real time clock during loss of power to said processor, said nonvolatile memory and said heating, venting or air conditioning equipment.

2. The electronically controlled thermostat of claim 1 further comprising:

a common power bus connected to said processor, nonvolatile memory, and real time clock,

a limited emergency power source attached to said common power bus for supplying power to said processor and said nonvolatile memory for a short period of time relative to the time that emergency power can be supplied by said emergency power source connected only to said real time clock.

3. The electronically controlled thermostat of claim 2 further comprising:

a power detection circuit connected to said limited emergency power source and to an interrupt terminal of said processor, said power detection circuit being operative to generate a power fault signal to said interrupt terminal of said processor when a predetermined voltage is produced by the limited emergency power source.

4. The electronically controlled thermostat of claim 3 wherein said processor is operative to monitor the signal level of the power fault signal and return to a normal control of said heating, venting or air conditioning equipment following return of the power fault signal to an acceptable signal level.

5. The electronically controlled thermostat of claim 3 wherein said power detection circuit includes:

an input for receiving the power supply voltage being supplied from said power bus to said processor, and

an output for transmitting a reset signal to said processor when the power supply voltage to said processor reaches an acceptable voltage level.

6. The electronically controlled thermostat of claim 5 wherein said processor is operative to monitor the signal level of the power fault signal and restore normal control of the heating, venting or air conditioning equipment only when the power fault signal changes signal levels following receipt of the reset signal from said power detect circuit.

7. The electronically controlled thermostat of claim 1 further comprising:

a power detection circuit having an input for receiving a power supply voltage being supplied to said processor and an output for transmitting a reset signal to said processor when the power supply voltage being supplied to said processor reaches an acceptable voltage level whereby said processor is operative to read the control information stored in the non volatile memory and the real time information provided by said real time clock before initiating normal operation.

8. A process for maintaining the integrity of operating information necessary for a thermostat to control a heating, venting or air conditioning system, said process comprising the steps of:

providing a main source of power to all elements of the thermostat which are to process or maintain the operating information;

providing a separate source of power to a real time clock within the thermostat;

detecting when a voltage from the main source of power drops below a predetermined voltage level; and

checking whether the operating information necessary to control the heating, venting or air conditioning system has been stored in a nonvolatile memory when a drop is detected below the predetermined voltage level.

9. The process of claim 8 further comprising the step of:

monitoring the voltage from the main source of power following a drop below the predetermined voltage level; and

restoring ordinary control of the heating, venting or air conditioning equipment when the voltage from the main source of power again exceeds the predetermined voltage level.

10. The process of claim 9 wherein an element of the thermostat receiving power from said main source of power is a processor that ordinarily controls the heating, venting or air conditioning system, and wherein said step of restoring ordinary control comprises the steps of:

enabling communication between the processor and the real time clock whereby the current time is immediately available to the processor so as to allow ordinary control of the heating, venting or air conditioning system to commence.

11. The process of claim 10 wherein said step of restoring ordinary control further comprises the steps of:

defining a period of time which must elapse before entering said step of enabling communication between the processor and the nonvolatile memory.

12. The process of claim 9 wherein an element of the thermostat receiving power from said main source of power is a processor that ordinarily controls the heating, venting or air conditioning system and wherein said process further comprises the steps of:

monitoring the voltage level of the power voltage received by the processor;

detecting when the voltage level of the power voltage received by the processor drops below a predetermined power voltage level for the processor; and

generating a signal to the processor which prevents the processor from exercising ordinary control of the heating, venting or air conditioning system when the voltage level of the power voltage received by processor drops below the predetermined power voltage level for the processor.

13. The process of claim 12 further comprising the steps of:

detecting when the voltage level of the power voltage received by the processor rises above the predetermined power voltage level for the processor; and

changing the signal level of the signal to the processor which prevents the processor from exercising ordinary control of the heating, venting or air conditioning system whereby the processor may thereafter exercise ordinary control of the heating, venting or air conditioning system.