Reduced fat confectionery products and process

• US 5,464,649 A
• Filed: 10/30/1992
• Issued: 11/07/1995
• Est. Priority Date: 10/30/1992
• Status: Expired due to Term

• Current Assignee: Derry, Inc.
• Original Assignee: Hershey Foods Corporation (The Hershey Company)
• Inventors: Strohmaier, George K., Brown, B. Douglas, Carpenter, John R., Fetterhoff, John G., St. John, James F., Tarka, Stanley M. Jr., Azzara, C. Daniel, Rank, Craig
• Primary Examiner(s): Ball, Mcihael W.
• Assistant Examiner(s): Stemmer, Daniel J.
• Application Number:
  US07/968,927
• Time in Patent Office: 1,103 Days
• Field of Search: 426/103, 426/306, 426/548, 426/572, 426/584, 426/601, 426/602, 426/613, 426/631, 426/658-660, 426/804
• US Class Current: 426/660
• CPC Class Codes: A23G 1/047 Transformation of liquid, paste, cream, lump, powder, granule or shred into powder, granule or shred; Manufacture or treatment of powder
• CPC Class Codes: A23G 1/36 characterised by the fats used containing dairy products A23G1/46
• CPC Class Codes: A23G 1/40 characterised by the carbohydrates used, e.g. polysaccharides containing dairy products A23G1/46
• CPC Class Codes: Y10S 426/804 Low calorie, low sodium or hypoallergic

Abstract

The present invention relates to a lowfat confection comprising a chocolate of full fat texture, said chocolate comprising a fat or fat substitute present in 20.0-24.5% (w/w), and nonfat solids comprising nutritive carbohydrate sweetener, nonfat cocoa solids and an edible emulsifier. The present invention further relates to a process for producing a lowfat chocolate and more specifically, to the process of preparing and formulating said product compositions.

Claims

1. A lowfat chocolate of full-fat texture comprising a fat and nonfat solids, said nonfat solids comprising at least 35% by weight nutritive carbohydrate sweetener and less than 1% by weight of an edible emulsifier, said chocolate containing 20-24.5% by weight total fat and having a Casson yield value of less than 2000 dynes/cm² and wherein said chocolate has substantially all particles less than about 60 microns in size.

2. The lowfat chocolate according to claim 1 containing 22-24.5% by weight fat.

3. The lowfat chocolate according to claim 1 additionally containing a trace amount of water, wherein the moisture content is less than 1% by weight.

4. The lowfat chocolate according to claim 3 wherein said moisture content is less than 0.75% by weight.

5. The lowfat chocolate according to claim 1 wherein said fat additionally comprises milkfat.

6. The lowfat chocolate according to claim 5 wherein said total fat includes milkfat present in less than 7% by weight.

7. The lowfat chocolate according to claim 1 further comprises a sugar substitute.

8. The lowfat chocolate according to claim 7 wherein the sugar substitute is selected from the group consisting of a sugar alcohol, bulking agent, high potency sweetener and combination thereof.

9. The lowfat chocolate according to claim 8 wherein the bulking agent is polydextrose.

10. The lowfat chocolate according to claim 1 wherein said emulsifier is lecithin.

11. The lowfat chocolate according to claim 1 which additionally comprises non-fat milk solids.

12. The lowfat chocolate according to claim 11 wherein said non-fat milk solids are present in a range from about 0% to about 20% by weight.

13. The lowfat chocolate according to claim 12 wherein said non-fat milk solids are present in a range from about 0% to about 10% by weight.

14. The lowfat chocolate according to claim 12 wherein said non-fat milk solids are present in a range from about 12% to about 20% by weight.

15. The lowfat chocolate according to claim 1 wherein substantially all particles of said nonfat solids present in said lowfat chocolate are less than about 40 microns in size.

16. The lowfat chocolate according to claim 1 wherein said fat is caprocaprylobehenin.

17. The lowfat chocolate according to claim 1 which has a Casson plastic viscosity of less than about 200 poise.

18. The lowfat chocolate according to claim 17 having a Casson yield value of less than 300 dynes/cm² and a Casson plastic viscosity of less than 200 poise.

19. The lowfat chocolate according to claim 1 which has a Casson yield value of less than 80 dynes/cm² and a Casson plastic viscosity of less than 80 poise.

20. The lowfat chocolate according to claim 19 having a Casson yield value of less than 35 dynes/cm² and a Casson plastic viscosity of less than 125 poise.

21. The lowfat chocolate according to claims 19 or 20 in which the particle size of the chocolate is less than about 45 microns.

22. The lowfat chocolate according to claims 19 or 20 in which the sum of the values for the Casson yield value and the Casson plastic viscosity is less than 160.

23. The lowfat chocolate according to claim 1 which has a Casson yield value of less than 200 dynes/cm² and a Casson plastic viscosity of less than 200 poise.

24. The lowfat chocolate according to claim 23 having a Casson yield value of less than 100 dynes/cm² and a Casson plastic viscosity of less than 150 poise.

25. The lowfat chocolate according to any one of claims 17, 18, 23 or 24 in which the particle size of the chocolate is less than about 40 microns.

26. The lowfat chocolate according to any one of claims 17, 18, 23 or 24 in which the particle size of the chocolate is less than about 30 microns.

27. The lowfat chocolate according to claim 1 wherein said nutritive carbohydrate sweetener has, before mixing, substantially all particles ranging in size from about 1 to about 60 microns.

28. The lowfat chocolate according to claim 27 wherein the particles of the nutritive carbohydrate sweetener, before mixing, are substantially all between about 3-50 microns in size.

29. The lowfat chocolate according to claim 28 wherein the particles of the nutritive carbohydrate sweetener, before mixing, are substantially all between about 5-40 microns in size.

30. The lowfat chocolate according to claim 27 wherein said edible emulsifier is present in an amount of about 0.50% by weight or less.

31. The lowfat chocolate according to claim 27 which is milk chocolate comprising greater than about 35% by weight of said nutritive carbohydrate sweetener, at least about 3.39% by weight milkfat, less than about 1% by weight moisture, at least about 8.61% by weight non-fat milk solids, at least about 10% by weight chocolate liquor and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and chocolate liquor being included in the amount of said total fat of the chocolate.

32. The lowfat chocolate according to claim 31 comprising 22-24.5% by weight total fat, about 12-20% by weight non-fat milk solids, greater than about 40% by weight nutritive carbohydrate sweetener, about 12-15% by weight chocolate liquor, 3.39-5.00% by weight milkfat, less than about 0.75% by weight moisture and about 0.5% by weight or less edible emulsifier.

33. The lowfat chocolate according to claim 27 which is skim milk chocolate comprising greater than 35% by weight of said nutritive carbohydrate sweetener, a maximum of about 3.39% by weight milkfat, less than about 1% by weight moisture, at least about 12% by weight non-fat milk solids, at least about 10% by weight chocolate liquor and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and chocolate liquor being included in the amount of said total fat of the chocolate.

34. The lowfat chocolate according to claim 23 comprising 22-24.5% by weight total fat, about 12-20% by weight non-fat milk solids, greater than about 40% by weight nutritive carbohydrate sweetener, about 12-15% by weight chocolate liquor, less than about 1% by weight milkfat and about 0.5% by weight or less edible emulsifier.

35. The lowfat chocolate according to claim 27 which is buttermilk chocolate comprising greater than about 35% by weight of said nutritive carbohydrate sweetener, a maximum of about 3.39% by weight milkfat, less than about 1% by weight moisture, at least about 12% by weight non-fat milk solids, at least about 10% by weight chocolate liquor and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and chocolate liquor being included in the amount of said total fat of the chocolate.

36. The lowfat chocolate according to claim 35 comprising 22-24.5% by weight total fat, about 12-20% by weight non-fat milk solids, greater than about 40% by weight nutritive carbohydrate sweetener, about 12-15% by weight chocolate liquor, less than about 1% by weight milkfat, and about 0.5% by weight or less edible emulsifier.

37. The lowfat chocolate according to claim 27 which is a mixed dairy product chocolate comprising greater than about 35% by weight of said nutritive carbohydrate sweetener, about 0-24.5% by weight milkfat, less than about 1% by weight moisture, at least about 12% by weight non-fat milk solids, at least about 10% by weight chocolate liquor and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and chocolate liquor being included in the amount of said total fat of the chocolate.

38. The lowfat chocolate according to claim 37 comprising 22-24.5% by weight total fat, about 12-20% by weight non-fat milk solids, greater than 40% by weight nutritive carbohydrate sweetener, about 12-15% by weight chocolate liquor, about 0-5.5% by weight milkfat and about 0.5% by weight or less edible emulsifier.

39. The lowfat chocolate according to claim 27 which is sweet chocolate comprising greater than about 35% by weight of said nutritive carbohydrate sweetener, about 0-12% by weight milkfat, a maximum of about 12% by weight non-fat milk solids, about 15-35% by weight chocolate liquor, and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and chocolate liquor being included in the amount of said total fat of the chocolate.

40. The lowfat chocolate according to claim 39 comprising 22-24.5% by weight total fat, about 15-35% by weight chocolate liquor, about 0-12% by weight non-fat milk solids, greater than about 40% by weight nutritive carbohydrate sweetener, about 0-3.5% by weight milkfat, less than about 0.75% by weight moisture and about 0.5% by weight or less edible emulsifier.

41. The lowfat chocolate according to claim 27 which is semisweet or bittersweet chocolate comprising greater than 35% by weight of said nutritive carbohydrate sweetener, about 0-12.0% by weight milkfat, a maximum of about 1% by weight moisture, a maximum of about 12% by weight non-fat milk solids, at least about 35% by weight chocolate liquor and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and chocolate liquor being included in the amount of said total fat of the chocolate.

42. The lowfat chocolate according to claim 41 comprising 22-24.5% by weight total fat, about 0-12% by weight non-fat milk solids, greater than about 40% by weight nutritive carbohydrate sweetener, about 35-45% by weight chocolate liquor, about 0-3.5% by weight milkfat, less than about 0.75% by weight moisture and about 0.5% by weight or less edible emulsifier.

43. The lowfat chocolate according to claim 27 which is white chocolate comprising about 35-55% by weight of said nutritive carbohydrate sweetener, a total fat content of 23.5-24.5% by weight, about 3.5-4.5% by weight milkfat, a minimum of about 10.5% by weight non-fat milk solids, about 20.0-21.0% by weight cocoa butter, and a maximum of about 1% by weight edible emulsifier, said amounts of milkfat and cocoa butter being included in the amount of said total fat of the chocolate.

44. The lowfat chocolate according to claim 43 comprising about 10.5-20% by weight non-fat milk solids, about 40-55% by weight nutritive carbohydrate sweetener, about 20.0-21.0% by weight cocoa butter, about 4.5% by weight milkfat, about 0% by weight chocolate liquor, and about 0.5% by weight or less edible emulsifier.

45. The lowfat chocolate according to claim 27 which is a non-standardized chocolate containing greater than about 35% by weight by weight of a nutritive carbohydrate sweetener and a maximum of about 1.0% moisture.

46. The lowfat chocolate according to claim 45 which additionally comprises ingredients selected from the group consisting of non-fat milk solids, cocoa solids, natural and artificial flavors, confectionery fats, bulking agents, high potency sweeteners, sugar alcohols, antioxidants and combination thereof.

68. The lowfat chocolate according to claim 1 or 27 which additionally comprises nonfat cocoa solids.

70. The lowfat chocolate according to claim 1 having effective Casson yield value and Casson plastic viscosity for chocolate flow, the sum of the values for the Casson yield value and the Casson plastic viscosity being less than 205.

47. A lowfat reduced calorie chocolate having full-fat texture comprising 20-24.5% by weight total fat, said fat selected from the group consisting of a mixture of fat, reduced calorie fat, and combination thereof, at least 35% by weight of a nutritive carbohydrate sweetener, less than about 1% by weight of an edible emulsifier, and a sugar substitute, said chocolate having a Casson yield value of less than 2000 dynes/cm² and substantially all particles less than 60 microns in size.

48. The lowfat reduced calorie chocolate according to claim 47 comprising about 22-24.5% by weight fat.

49. The lowfat reduced calorie chocolate according to claim 47 additionally containing a trace amount of water, wherein the moisture content is less than about 1% by weight.

50. The lowfat reduced calorie chocolate according to claim 49 wherein said moisture content is less than about 0.75% by weight.

51. The lowfat reduced calorie chocolate according to claim 47 wherein said sugar substitute is present in an amount less than about 30% by weight.

52. The lowfat reduced calorie chocolate according to claim 51 wherein said sugar substitute is present in an amount less than about 20% by weight.

53. The lowfat reduced calorie chocolate according to claim 47 wherein said sugar substitute is selected from the group consisting of a sugar alcohol, bulking agent, high potency sweetener and combination thereof.

54. The lowfat reduced calorie chocolate according to claim 47 wherein said fat contains milkfat.

55. The lowfat reduced calorie chocolate according to claim 54 wherein said total fat includes milkfat present in less than about 7% by weight.

56. The lowfat reduced calorie chocolate according to claim 47 wherein said edible emulsifier is selected from the group consisting of lecithin, diacetyl tartaric acid esters of mono- and diglycerides, and combination thereof.

57. The lowfat reduced calorie chocolate according to claim 47 which additionally comprises non-fat milk solids.

58. The lowfat reduced calorie chocolate according to claim 57 wherein said non-fat milk solids are present in a range from about 0% to about 20%.

59. The lowfat reduced calorie chocolate according to claim 57 wherein said nonfat milk solids are present in a range from about 0% to about 12% by weight.

60. The lowfat reduced calorie chocolate according to claim 58 wherein said nonfat milk solids are present in a range from about 12% to about 20% by weight.

61. The lowfat reduced calorie chocolate according to claim 47 wherein substantially all particles of said chocolate are less than 40 microns in size.

62. The lowfat reduced calorie chocolate according to claim 47 wherein said fat is caprocaprylobehenin.

69. The lowfat reduced calorie chocolate according to claim 47 which additionally comprises nonfat cocoa solids.

71. The lowfat reduced calorie chocolate according to claim 47 which has a Casson yield value of less than about 2000 dynes/cm² and a Casson plastic viscosity of less than about 200 poise.

72. The lowfat reduced calorie chocolate according to claim 71 having a Casson yield value of less than 300 dynes/cm² and a Casson plastic viscosity of less than 200 poise.

73. The lowfat reduced calorie chocolate according to claim 47 which has a Casson yield value of less than 80 dynes/cm² and a Casson plastic viscosity of less than 80 poise.

74. The lowfat reduced calorie chocolate according to claim 73 having a Casson yield value of less than 35 dynes/cm² and a Casson plastic viscosity of less than 125 poise.

75. The lowfat reduced calorie chocolate according to claim 47 in which the particle size of the chocolate is less than about 45 microns.

76. The lowfat reduced calorie chocolate according to claim 47 having effective Casson yield value and Casson plastic viscosity for chocolate flow, the sum of the values for the Casson yield value and the Casson plastic viscosity being less than 160.

77. The lowfat reduced calorie chocolate according to claim 47 having effective Casson yield value and Casson plastic viscosity for chocolate flow, the sum of the values for the Casson yield value and the Casson plastic viscosity being less than 205.

78. The lowfat reduced calorie chocolate according to claim 47 which has a Casson yield value of less than 200 dynes/cm² and a Casson plastic viscosity of less than 200 poise.

79. The lowfat reduced calorie chocolate according to claim 78 having a Casson yield value of less than 100 dynes/cm² and a Casson plastic viscosity of less than 150 poise.

80. The lowfat reduced calorie chocolate according to any one of claims 71, 72, 78, or 79 in which the particle size of the chocolate in less than about 40 microns.

81. The lowfat reduced calorie chocolate according to any one of claims 71, 72, 78, or 79 in which the particle size of the chocolate is less than about 30 microns.

63. An edible composition comprising a lowfat chocolate of full-fat texture comprising a fat and nonfat solids, said non-fat solids comprising at least 35% by weight nutritive carbohydrate sweetener and less than 1% by weight of an edible emulsifier, said chocolate containing 20-24.5% by weight total fat and having a Casson yield value of less than 2000 dynes/cm² and wherein said chocolate has substantially all particles less than about 60 microns in size.

65. The edible composition of claim 63 or claim 64 which is a confection.

66. The edible composition of claim 63 or claim 64 in which is a chocolate chip.

67. The edible composition of claim 63 or 64 which is baking chocolate.

64. An edible composition comprising a lowfat reduced calorie chocolate having full-fat texture comprising 20-24.5% by weight total fat, said fat selected from the group consisting of a mixture of fat, reduced calorie fat and combination thereof, at least 35% by weight of a nutritive carbohydrate sweetener, less than about 1% by weight of an edible emulsifier, and a sugar substitute, said chocolate having a Casson yield value of less than 2000 dynes/cm² and substantially all particles less than 60 microns in size.