Variable diameter balloon dilatation catheter

• US 5,470,313 A
• Filed: 02/24/1994
• Issued: 11/28/1995
• Est. Priority Date: 02/24/1994
• Status: Expired due to Term

• Current Assignee: CardioVascular Dynamics, Inc. (Radiance Medical Systems, Inc.)
• Original Assignee: CardioVascular Dynamics, Inc. (Radiance Medical Systems, Inc.)
• Inventors: McB. Hodgson, John, Kebede, Girma, Crocker, Michael
• Primary Examiner(s): Yasko, John D.
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US08/201,935
• Time in Patent Office: 642 Days
• Field of Search: 604/96, 604/101, 606/192, 606/193, 606/194
• US Class Current: 604/103.07
• CPC Class Codes: A61M 2025/1059 having different inflatable sections mainly depending on the response to the inflation pressure, e.g. due to different material properties with different compartments A61M2025/1072
• CPC Class Codes: A61M 25/10 Balloon catheters A61M25/0125 takes precedence; embolectomy A61B17/22032; retractors A61B17/02; inflatable balloons for placing stents or stent-grafts A61F2/958 ; stomach balloons for treatment of obesity A61F5/0003; oesophagal tubes A61J15/00
• CPC Class Codes: A61M 25/1002 characterised by balloon shape A61M25/1006, A61M25/1009 take precedence
• CPC Class Codes: A61M 25/1029 Production methods of the balloon members, e.g. blow-moulding, extruding, deposition or by wrapping a plurality of layers of balloon material around a mandril
• CPC Class Codes: A61M 25/1034 Joining of shaft and balloon

Abstract

A dilatation catheter includes an inflation balloon having a variable diameter inflation profile. The balloon has a first inflation profile, in which it exhibits a substantially cylindrical central working profile. The first inflation profile of the balloon is achieved by inflating the balloon to a first inflation pressure. The balloon has a second inflation profile which is achieved by increasing the inflation pressure to a second, higher pressure. In the second inflation profile, a proximal segment and a distal segment of the balloon have a first inflated diameter and a central focal segment, separating the proximal and distal segments, has a second inflated diameter, such that the second inflated diameter is greater than the first inflated diameter.

Claims

1. A balloon catheter, comprising:

an elongate, flexible, tubular body; and

an inflatable balloon on the tubular body, wherein a proximal segment, a central segment, and a distal segment of said balloon are inflatable to a first inflated diameter at a first inflation pressure, and where the material of said central segment expands to a second, greater inflated diameter at a second, greater inflation pressure, and said proximal and distal segments remain substantially at the first diameter at said second inflation pressure.

2. A balloon catheter as in claim 1, additionally comprising proximal and distal expansion limiting bands positioned on said proximal and distal segments of said inflation balloon to limit inflation of said proximal and said distal segments of the inflation balloon at said first diameter.

3. A method of treating a site in a body lumen, comprising the steps of:

providing a catheter of the type having an elongate, flexible, tubular body and a dilatation balloon on the body, wherein a proximal segment, a central segment, and a distal segment of said balloon are inflatable to a first diameter at a first inflation pressure, and where said central segment of said balloon is inflatable to a second greater diameter at a second, greater inflation pressure, and the proximal and distal segments remain substantially at the first diameter at said second inflation pressure;

positioning the catheter within a body lumen so that the balloon is adjacent to a treatment site;

inflating the balloon to said first inflation pressure, wherein said proximal segment, said distal segment, and said central segment are inflated to said first inflation diameter, to treat the site; and

inflating the balloon to a second inflation pressure while simultaneously restraining the proximal and distal segments against further radial expansion, thereby substantially preventing said proximal segment and said distal segment from expanding beyond said first inflation diameter and expanding said central segment to said second inflation diameter, to further treat the site.

4. A multiple zone balloon catheter, comprising:

an elongate flexible tubular body;

an inflatable balloon mounted on the tubular body;

a first zone on the balloon, inflatable to a first inflated diameter at a first inflation pressure;

a second zone on the balloon, inflatable to said first inflation diameter at said first inflation pressure, and to at least one second inflation diameter at a second greater inflation pressure; and

an inflation limiting structure on said first zone;

wherein said second inflation diameter is larger than said first inflation diameter, and where said first zone is prevented from radially expanding to said second inflation diameter at said second inflation pressure by the inflation limiting structure on said first zone.

5. A multiple zone balloon catheter as in claim 4, wherein said first inflated diameter is within the range of from about 1.5 mm to about 10 mm.

6. A multiple zone balloon catheter as in claim 4, wherein said inflation limiting structure comprises at least one expansion limiting band on the first zone of the balloon to restrain expansion of the first zone.

7. A multiple zone balloon catheter as in claim 4, further comprising a third zone on the balloon, adjacent to the second zone, and inflatable to said first inflated diameter.

8. A multiple zone balloon catheter as in claim 4, wherein said first zone is positioned adjacent to and distally of said second zone.

9. A method of expanding multiple treatment sites to varying diameters within a body lumen, comprising the steps of:

providing an elongate flexible catheter having a variable diameter balloon thereon, said balloon having a first inflation profile at a first inflation pressure resulting in a substantially cylindrical balloon structure having a first inflated diameter, and at least a second inflation profile at a second greater inflation pressure wherein a portion of the balloon expands to a second, greater inflated diameter and a separate portion of the balloon does not expand to said second inflated diameter;

positioning the catheter so that the balloon is within a first treatment site;

inflating the balloon to said first diameter at said first inflation pressure to treat the site;

deflating the balloon and repositioning the balloon within a second treatment site; and

inflating the balloon with a second, greater inflation pressure so that said portion inflates to a second greater diameter to treat the second treatment site.

10. A method as in claim 9, wherein said inflating the balloon to a second diameter is accomplished by introducing a different pressure into said balloon than the pressure utilized to inflate the balloon to the first diameter.

11. A method of implanting a tubular stent within a body lumen using a variable diameter balloon, comprising the steps of:

providing an elongate flexible tubular body having an inflatable balloon thereon, said balloon inflatable to a first diameter at a first inflation pressure to produce a substantially cylindrical balloon structure, and a focal portion of said balloon additionally inflatable to a second, larger diameter at a second, greater inflation pressure;

positioning an expandable tubular stent on the balloon;

positioning the balloon within a body lumen adjacent a treatment site;

inflating the balloon to the first inflation diameter to expand the tubular stent; and

thereafter

increasing the inflation pressure to said second inflation pressure such that said focal portion of the balloon inflates to the second larger diameter to further expand the tubular stent.

12. A method as in claim 11, further comprising the step of repositioning the balloon within the tubular stent and inflating the balloon to the second diameter for at least a second time.

13. A method of enlarging the diameter of an expandable tubular stent within a body lumen, comprising the steps of:

locating an expandable tubular stent in a position within a body lumen;

positioning an inflatable balloon within the stent, said balloon inflatable to a first inflation diameter at a first inflation pressure to produce a substantially cylindrical balloon structure, and a portion of said balloon additionally inflatable to a second, larger diameter at a second, greater inflation pressure;

inflating the balloon with said first inflation pressure to said first diameter within the stent; and

increasing the inflation pressure to said second inflation pressure such that said portion of the balloon is inflated to the second, larger diameter within the stent.