Ride vehicle control system

• US 5,473,990 A
• Filed: 08/19/1993
• Issued: 12/12/1995
• Est. Priority Date: 08/19/1993
• Status: Expired due to Term

• Current Assignee: Disney Enterprises Incorporated (The Walt Disney Company)
• Original Assignee: The Walt Disney Company
• Inventors: Anderson, Jeffrey G., Wolf, William L.
• Primary Examiner(s): Oberleitner, Robert J.
• Assistant Examiner(s): MORANO IV, SAMUEL J
• Application Number:
  US08/109,172
• Time in Patent Office: 845 Days
• Field of Search: 104/53, 104/83, 104/85, 104/154, 104/289, 104/296, 434/37, 434/35, 434/58, 472/43, 472/57, 472/59, 472/64, 472/135, 180/165
• US Class Current: 104/85
• CPC Class Codes: A63G 31/16 creating illusions of travel

Abstract

This disclosure provides to a ride vehicle for used in an amusement attraction. The ride vehicle mounts a structure upon a hydraulically-actuated motion base, so that the passenger holding structure may be articulated about one or more axes as the vehicle moves. Thus, this "simulator ride" carries passengers through three-dimensional scenery and articulates the passenger holding structure in synchronism with motions of the ride vehicle, the motions of moving show sets, which are external to the vehicle, sound, projection and other effects. The ride vehicle is programmably-controlled, and derives electrical power from a track mounted power bus to drive vehicle hydraulics, which drive motion base actuation, steering and vehicle velocity.

The hydraulic control system uses an electric pump to charge a high-pressure accumulator with hydraulic power from a 480-volt power supply, a manifold to regulate the supply of hydraulic energy to motion base and steering actuators and a hydraulic motor, and a low-pressure accumulator that aids in regenerative braking. Using these elements, the computerized vehicle-control system controls the hydraulically-actuated elements to provide synchronized motions of the vehicle and passenger holding structure, and other special effects, in accordance with a selected one of a plurality of ride programs.

Claims

1. A ride vehicle control system mounted within a ride vehicle of an amusement attraction, wherein the ride vehicle moves along a path within the amusement attraction, said control system comprising:

a hydraulic power unit having a source of hydraulic fluid that produces hydraulic energy therefrom;

an accumulator charged with hydraulic energy produced by said hydraulic power unit;

a hydraulically-operated actuator having the form of one of

an actuator which causes complete propulsion of the vehicle along the path using the hydraulic energy,

an actuator that articulates passengers of the vehicle with respect to a chassis of the vehicle, as the vehicle moves along the path, and

an actuator that controls variable steering of the vehicle steering, as the vehicle moves along the path; and

a regulator that regulates the flow of hydraulic energy from said accumulator to the hydraulically-operated actuator.

2. A ride vehicle control system according to claim 1, wherein ride vehicle has a source of electric power, and wherein:

said hydraulic power unit includes a pump that is driven by the electric power and that is coupled to said source to pump said hydraulic fluid to thereby create hydraulic energy; and

said accumulator is charged with hydraulic energy produced by said pump.

3. A ride vehicle control system according to claim 2, further comprising:

a reservoir distinct from the accumulator and coupled to said pump, said pump coupled between said reservoir and said accumulator to pump hydraulic fluid from said reservoir toward said accumulator to thereby charge said accumulator with hydraulic energy;

a blocking valve that controls the flow of hydraulic energy to the hydraulically-operated actuator and that may be selectively actuated to block any flow of hydraulic energy to the hydraulically-operated actuator; and

a settling valve that is selectively actuated to control the release of hydraulic fluid from the hydraulically-operated actuator.

4. A ride vehicle control system according to claim 2, wherein the hydraulically-operated actuator is a steering actuator coupled to said regulator to receive hydraulic energy from said regulator and wherein said steering actuator steers the ride vehicle.

5. A ride vehicle control system according to claim 4, wherein:

the ride vehicle includes a second hydraulically-operated actuator which is a hydraulically-operated motor that receives an electronic signal indicative of a selected vehicle propulsion, and in response thereto, causes vehicle propulsion as a prime mover of the vehicle, and;

the hydraulically-operated motor is operatively coupled between a high pressure side of said motor, between said motor and said accumulator and a low pressure side of the hydraulically-operated motor.

6. A ride vehicle control system according to claim 2, wherein the ride vehicle includes an electronic control system that controls the operation of the hydraulically-operated actuator in accordance with a ride program that defines the operation of the hydraulically-operated actuator at different positions of the ride vehicle, position defined by at least one of elapsed time, distance travelled along the path, and recognition of a condition by a sensor mounted by the ride vehicle and coupled to the electronic control system, and wherein the hydraulically-operated actuator may be operated within a variable range of actuation, said ride vehicle control system further comprising:

an electronic control of the hydraulically-operated actuator that controls the extent of actuation of the hydraulically-operated actuator within the variable range of actuation, said electronic control coupled to and controlled by the electronic control system in accordance with the ride program.

7. A ride vehicle control system according to claim 6, wherein said electronic control includes a feedback sensor that is coupled to the electronic control system and that provides an electronic signal thereto representative of the extent of actuation to thereby enable feedback control of the hydraulically-operated actuator.

8. A ride vehicle control system according to claim 7, wherein the electronic control system includes a computer that runs software, said electronic signal being digitally sampled and analyzed by the software, and said electronic control being effectuated by the software to control the extent of actuation of the hydraulically-operated actuator, and wherein said feedback control is also effected in software by altering the control of the extent of actuation in response to said electronic signal.

9. A ride vehicle control system according to claim 2, wherein the ride vehicle includes a motion base and a passenger holding structure that is articulated by the motion base, and wherein the hydraulically-operated actuator includes a motion base actuator that assists in articulation of the motion base, the motion base actuator coupled to said regulator to receive hydraulic energy therefrom.

10. A ride vehicle control system according to claim 9, wherein the ride vehicle includes a plurality of hydraulically-operated actuators, and wherein:

said regulator regulates the flow of hydraulic energy from said accumulator to each one of the plurality of hydraulically-operated actuators.

11. A ride vehicle control system according to claim 10, wherein the plurality of hydraulically-operated actuators also include a hydraulic motor coupled to said manifold to receive hydraulic energy from said manifold and wherein the hydraulic motor propels the ride vehicle.

12. A ride vehicle control system according to claim 10, wherein said regulator is a manifold, and wherein the plurality of hydraulically-operated actuators also include a hydraulically-operated motor coupled to said manifold to receive hydraulic energy from said manifold and wherein said motor drives the ride vehicle.

13. A ride vehicle control system according to claim 10, wherein the plurality of hydraulically-operated actuators includes at least three hydraulically-operated actuators which actuate a motion base and are coupled to said regulator to receive hydraulic energy therefrom.

14. A ride vehicle control system according to claim 10, wherein:

the plurality of hydraulically-operated actuators include at least three motion base actuators coupled to the manifold, to receive hydraulic energy from it, the at least three motion base actuators collectively articulating the motion base in a plurality of degrees of freedom; and

the system uses regenerative braking to assist charging the accumulator with hydraulic fluid.

15. A ride vehicle control system according to claim 2, wherein the path carries a source of electric power continuously along its length, said ride vehicle control system further comprising an electrical pickup that taps electric power from the source of electric power as the ride vehicle follows the path, said electrical pickup coupled to said hydraulic power unit so as to supply said pump with the electric power to thereby drive said pump.

16. A ride vehicle control system according to claim 15, wherein the source of electric power is a bus bar that follows the path, and wherein said electrical pickup is a follower device that follows the bus bar and is maintained in continuous contact therewith.

17. A ride vehicle control system according to claim 1, wherein the ride vehicle includes a motion base and a passenger holding structure that is articulated by the motion base, and wherein the hydraulically-operated actuator includes a motion base actuator that assists in articulation of the motion base, the motion base actuator coupled to said regulator to receive hydraulic energy therefrom.

18. A ride vehicle control system according to claim 17, wherein the ride vehicle includes a plurality of hydraulically-operated actuators, and wherein:

said regulator is a manifold that regulates the flow of hydraulic energy from said accumulator to the plurality of hydraulically-operated actuators.

19. A ride vehicle control system according to claim 18, wherein the plurality of hydraulically-operated actuators includes an actuator which is a hydraulically-operated motor coupled to said manifold to receive hydraulic energy from said manifold, and wherein said hydraulically-operated motor drives the ride vehicle.

20. A ride vehicle control system according to claim 18, wherein the plurality of hydraulically-operated actuators also include a steering actuator coupled to said manifold to receive hydraulic energy from said manifold and wherein said steering actuator steers the ride vehicle.

21. A ride vehicle control system according to claim 18, wherein the plurality of hydraulically-operated actuators also include at least three motion base actuators coupled to said manifold to receive hydraulic energy therefrom.

22. A ride vehicle control system according to claim 1, wherein the hydraulically-operated actuator is a hydraulically-operated motor, wherein said regulator is a manifold that is coupled to said hydraulically-operated motor to supply hydraulic energy thereto, and wherein said hydraulically-operated motor propels the ride vehicle as a prime mover of the vehicle.

23. A ride vehicle control system according to claim 22, wherein:

said accumulator is a high-pressure accumulator;

said ride vehicle control system further comprises a second, low-pressure accumulator, said hydraulic motor coupled between said high-pressure accumulator and said low-pressure accumulator and driven by hydraulic fluid from said high-pressure accumulator to provide propulsion to the ride vehicle; and

an angle of said hydraulic motor is reduced to brake the ride vehicle and to control said hydraulic motor during braking to pump hydraulic fluid from said low-pressure accumulator toward said high-pressure accumulator to thereby provide regenerative braking.

24. A ride vehicle control system according to claim 22, wherein said hydraulically-operated motor includes an electro-hydraulic servo valve that receives an electronic control signal indicative of speed of the ride vehicle, said electro-hydraulic servo valve operatively coupling said motor and said hydraulic power unit and regulating the angle of said motor to thereby control speed of the ride vehicle.

25. A ride vehicle control system according to claim 1, wherein the hydraulically-operated actuator is a steering actuator coupled to said regulator to receive hydraulic energy from said regulator and wherein said steering actuator steers the ride vehicle.

26. A ride vehicle control system according to claim 1, further comprising a regenerative braking system operatively coupled to said accumulator to generate hydraulic energy upon deceleration of the ride vehicle.

27. A ride vehicle control system according to claim 1, further comprising:

a reservoir distinct from said accumulator;

an outlet of the hydraulically-operated actuator that permits the release of hydraulic fluid from the hydraulically-operated actuator; and

a return line coupling said outlet and said reservoir that returns released hydraulic fluid thereto;

wherein said hydraulic power unit is coupled between said reservoir and said accumulator to thereby charge said accumulator with hydraulic energy.

28. A ride vehicle control system according to claim 1, further comprising:

a reservoir distinct from the accumulator and coupled to said hydraulic power unit, said pump coupled between said reservoir and said accumulator to thereby charge said accumulator with hydraulic energy;

a blocking valve that controls the flow of hydraulic energy to the hydraulically-operated actuator and that may be selectively actuated to block any flow of hydraulic energy to the hydraulically-operated actuator; and

a settling valve that is selectively actuated to control the release of hydraulic fluid from the hydraulically-operated actuator.

29. A ride vehicle control system according to claim 28, wherein the ride vehicle includes a motion base and a passenger holding structure that is articulated by the motion base, wherein the hydraulically-operated actuator includes a motion base actuator that assists in articulation of the motion base, and wherein:

the motion base actuator is coupled to said regulator to receive hydraulic energy therefrom; and

said settling valve is selectively actuated to release hydraulic fluid from the motion base actuator to thereby permit the motion base to settle under the force of gravity.

30. A ride vehicle control system aboard each one of a plurality of ride vehicles in an amusement attraction, each ride vehicle following a track having a power bus, each ride vehicle tapping the power bus to obtain vehicle power, said ride vehicle control system comprising:

a source of hydraulic fluid aboard each vehicle;

an electric pump aboard each vehicle that pumps, powered by electricity derived from the power bus, hydraulic fluid from the source to thereby provide pressurized hydraulic fluid; and

a hydraulically-operated actuator aboard each vehicle in the amusement attraction, said hydraulically-operated actuator operatively coupled to said pump and having first and second fluid chambers and being movable from a first position to a second position by supply of pressurized hydraulic fluid to said first fluid chamber and release of hydraulic energy from said second fluid chamber, and movable from said second position toward said first position by supply of pressurized hydraulic fluid to said second fluid chamber and release of hydraulic energy from said first fluid chamber.

31. A ride vehicle control system according to claim 30, further comprising a servo valve that receives said pressurized hydraulic fluid and is selectively controlled to provide hydraulic energy obtained therefrom to one of said first and second fluid chambers to actuate said hydraulically-operated actuator.

32. A ride vehicle control system according to claim 30, wherein the ride vehicle includes a motion base and a passenger holding structure that is articulated by the motion base, and wherein:

said ride vehicle control system further includes

a set of motion base actuators that articulate the motion base, the set of

motion base actuators coupled to a manifold to receive hydraulic energy therefrom,

an accumulator coupled to said pump to receive hydraulic energy from said pump and store the same, and

said manifold is connected between said accumulator and said actuators to gate the release of hydraulic energy from said accumulator to said actuators;

each of said motion base actuators is a hydraulically-operated actuator operatively coupled to said pump through said manifold, has first and second fluid chambers, is movable from a first position to a second position by supply of pressurized hydraulic fluid to said first fluid chamber and by release of hydraulic energy from said second fluid chamber, and is movable from said second position toward said first position by supply of pressurized hydraulic fluid to said second fluid chamber and release of hydraulic energy from said first fluid chamber.

33. A ride vehicle control system according to claim 30, further comprising a hydraulically-operated motor, mounted in each vehicle, that powers the vehicle in response to a supply of pressurized hydraulic fluid, said motor operatively coupled to said pump to thereby receive pressurized hydraulic fluid, and having a speed control valve that gates the displacement of pressurized hydraulic fluid toward said motor to operate the same, and that thereby controls the speed of said ride vehicle.

34. A ride vehicle control system according to claim 33, wherein:

said ride vehicle control system also includes a high-pressure accumulator and a low-pressure accumulator;

said high-pressure accumulator is coupled to said pump to receive pressurized hydraulic fluid and thereby store generated hydraulic energy;

said motor is coupled between said high-pressure accumulator and said low-pressure accumulator, and wherein said speed control valve is selectively operated to permit pressurized hydraulic fluid to flow from said high-pressure accumulator toward said low-pressure accumulator through said motor to thereby propel said motor;

said speed control valve is selectively operated to brake motion of the ride vehicle, to thereby cause the vehicle'"'"'s motion to mechanically operate said motor to pump hydraulic fluid from said low-pressure accumulator toward said high-pressure accumulator to thereby provide regenerative braking, which decelerates the ride vehicle while increasing the hydraulic energy stored in said high-pressure accumulator.

35. A ride vehicle control system, which provides impetus to move the vehicle along a path, said ride vehicle control system comprising:

a high-pressure accumulator that stores hydraulic energy in the form of pressurized hydraulic fluid;

a hydraulically-operated motor coupled to said high-pressure accumulator to receive hydraulic energy therefrom, said pressurized hydraulic fluid displacing said motor according to a variable motor angle;

a low-pressure accumulator that receives hydraulic fluid that has previously displaced said motor, and is of a lower pressure than said pressurized hydraulic fluid; and

a control that controls said variable motor angle to thereby vary the torque output by said motor;

wherein said control may be varied to permit said pressurized hydraulic fluid to flow from said high-pressure accumulator through said motor to said low-pressure accumulator, to thereby drive said motor, and wherein said control may be varied when the ride vehicle is in motion to permit motion of the vehicle to cause said motor to pump hydraulic fluid in the reverse direction, from said low-pressure accumulator toward said high-pressure accumulator to thereby charge the same with hydraulic energy while braking the ride vehicle.

36. A ride vehicle control system according to claim 35, further comprising a blocking valve coupled between said high-pressure accumulator and said hydraulic motor and selectively movable between a first position, wherein hydraulic fluid may be pumped into said high-pressure accumulator when said hydraulic fluid is pumped in the reverse direction, and a second position, wherein said blocking valve blocks the pumping of hydraulic fluid into said high-pressure accumulator to increase the resistance to pumping in the reverse direction and thereby provide heightened dynamic braking torque.

37. A ride vehicle control system mounted within a ride vehicle of an amusement attraction, comprising:

a variable displacement hydraulically-operated motor that converts energy between hydraulic energy and kinetic energy;

a control that controls a displacement of said motor;

a hydraulic power unit having a source of hydraulic fluid that produces hydraulic energy therefrom;

an accumulator charged with hydraulic energy produced by said hydraulic power unit; and

a blocking valve that operatively couples said accumulator with said motor;

wherein said blocking valve is moved between

an open state, wherein it permits said control to generate positive displacement of said motor, such that hydraulic energy is converted to kinetic energy that propels the vehicle, and negative displacement, such that the vehicle is decelerated and thereby converts kinetic energy of the vehicle to hydraulic energy which charges said accumulator with hydraulic energy, and

a closed state, wherein resistance to charging said accumulator by negative displacement of said motor is increased relative to said open state, thereby providing increased braking power.