Permanent magnet coupling and transmission

• US 5,477,093 A
• Filed: 05/21/1993
• Issued: 12/19/1995
• Est. Priority Date: 05/21/1993
• Status: Expired due to Term

• Current Assignee: Magna Force Incorporated
• Original Assignee: Magna Force Incorporated
• Inventors: Lamb, Karl J.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): HASZKO, DENNIS
• Application Number:
  US08/065,867
• Time in Patent Office: 942 Days
• Field of Search: 310/75 D, 310/76, 310/77, 310/78, 310/84, 310/92, 310/93, 310/96, 310/97, 310/90.5, 310/91, 403/DIG. 1
• US Class Current: 310/75.00D
• CPC Class Codes: H02K 49/046 with an axial airgap

Abstract

A magnetic coupler has a magnetic disc containing permanent magnets located between two electroconductive plates and separated therefrom by air gaps. The magnetic disc and electroconductive plates are mounted on coaxial or parallel-spaced input and output shafts so that rotation of the input shaft causes rotation of the output shaft by way of magnetic friction between the permanent magnets and the electroconductive plates.

Claims

1. A coupler comprising:

input and output shafts mounted independently of one another;

a rotary member containing permanent magnets;

two connected rotary electroconductive elements positioned on opposite sides of said rotary member and normally separated therefrom by respective air gaps;

said electroconductive elements and said rotary member being mounted on said shafts whereby rotation of said input shaft causes rotation of said output shaft, without direct transfer of vibration between said shafts, by way of magnetic action between the permanent magnets on said rotary member and said electroconductive elements, there being substantially no magnetic attraction between said magnets and said electroconductive elements when said shafts are stationary.

3. A coupler according to claim 1 in which said shafts, rotary member and electroconductive elements are coaxial.

4. A coupler according to claim 1 in which said shafts have rotary axes which are laterally spaced apart.

2. A coupler comprising:

a rotary electroconductive unit mounted to rotate on a first rotary axis;

a rotary magnet unit containing permanent magnets and mounted to rotate on a second rotary axis which is in spaced parallel relation to said first rotary axis;

said units having an overlap zone in which they are separated by an air gap, said permanent magnets being arranged to pass through said overlap zone when said rotary disc is rotated.

5. A coupler according to claim 2 in which said electroconductive unit comprises a pair of coaxial electroconductive plates extending into said overlap zone on opposite sides of said rotary magnet unit and each spaced by a respective air gap from said magnet unit.

6. A coupler according to claim 2 in which a second rotary magnet unit containing permanent magnets is mounted to rotate on a third rotary axis which is in spaced parallel relation to said first and second rotary axes;

said second magnet unit and electroconductive unit having a second overlap zone in which they are separated by an air gap, said permanent magnets on said second magnet unit being arranged to pass through said second overlap zone when said second rotary magnet unit is rotated.

7. A coupler according to claim 6 in which said electroconductive unit comprises a pair of coaxial electroconductive plates extending into both of said overlap zones on opposite sides of said rotary magnet units and each spaced by respective air gaps from said magnet units.

8. A coupler assembly comprising:

input and output shafts;

a magnetic unit containing permanent magnets mounted on one of said shafts to turn therewith;

a second unit having two rotary electroconductive elements positioned on opposite sides of said magnetic unit and separated from said magnets by respective air gaps, said second unit being mounted on the other of said shafts to turn therewith, whereby rotation of said input shaft causes rotation of said output shaft by way of drag resulting from bridging of said gaps by magnetic flux from said magnets, said shafts being mounted independently of one another, there being substantially no magnetic attraction between said magnetic unit and said electroconductive elements when said shafts are stationary.

29. A coupler according to claim 8 in which said shafts have axially aligned rotary axes and are spaced apart axially.

9. A coupler for first and second rotary shafts aligned on a rotary axis, said coupler comprising:

a rotary disc assembly containing permanent magnets and arranged to rotate about said axis;

and first and second electroconductive rotary plates positioned at opposite sides of said disc assembly and separated therefrom by respective air gaps,

said plates also being mounted to rotate about said axis,

said first plate being mounted on said first shaft to rotate therewith, and

said second plate being coupled to said second shaft to rotate therewith, and being slide-mounted on said second shaft;

said disc assembly being arranged as an idler on said second shaft and also being slide-mounted thereon;

and an adjustment mechanism for axially adjusting the position of said second plate on said second shaft to thereby vary the sum of the air gaps between said disc assembly and said electroconductive plates, there being magnetic action between said magnets and plates responsive to rotation of one of said shafts relative to the other shaft, and substantially no magnetic attraction between said magnets and plates when said shafts are stationary.

10. A coupler according to claim 9 in which said adjustment assembly comprises a collar fixed on said second shaft outwardly of said second electroconductive plate, and biasing means between said fixed collar and said second plate for biasing said second plate toward said fixed collar.

11. A coupler according to claim 10 in which said biasing means comprises a compression spring.

12. A coupler according to claim 9 in which said adjustment mechanism comprises a slide unit which is slide-mounted on said second shaft and engages said second electroconductive plate, and a control element engaging said slide unit for selectively urging it to move along said second shaft and thereby adjust the position of said second plate.

13. A coupler comprising:

a magnetic disc assembly concentric to a rotary axis and containing permanent magnets;

electroconductive plates axially aligned on opposite sides of said disc assembly and normally separated therefrom by respective air gaps, said plates being coupled together outwardly away from said disc assembly;

rotation means for rotating said disc assembly relative to said plates on said rotary axis without directly transferring vibration, there being substantially no magnetic attraction between said magnets and said plates when said rotation means is inactive;

and means for adjusting said air gaps.

14. A combination according to claim 13 in which said magnetic disc assembly is mounted on a rotary shaft having said rotary axis as its rotary axis.

15. A combination accordingly to claim 14 in which one of said electroconductive plates is mounted on a second rotary shaft also having said rotary axis as its rotary axis, said second shaft being independent of said first shaft.

16. A coupler according to claim 13 in which said magnetic disc assembly comprises a disc member having a plurality of permanent magnets mounted thereon in spaced relation to one another, adjacent of said magnets having their poles reversed relative to one another.

17. A coupler according to claim 13 in which said magnetic disc assembly comprises a pair of coaxial magnetic discs containing permanent magnets and slide-mounted relative to one another,

said discs being biased apart toward respective of said electroconductive plates.

18. A coupler comprising:

rotary first and second electroconductive units arranged in spaced-apart coaxial relationship on a rotary axis,

said first unit being arranged to be driven by a rotary power source and said second unit being structured to be coupled to a rotary load;

a permanent magnet assembly positioned between said electroconductive units and separated therefrom by air gaps,

said magnet assembly being mounted to rotate independently about an axis parallel to said rotary axis for transferring rotational energy from said first unit to said second unit by magnetic action between said magnet assembly and said units, there being substantially no magnetic attraction between said permanent magnet assembly and said electroconductive units when they are stationary.

19. A coupler according to claim 18 in which adjustment means is provided for varying the distance between said electroconductive units.

20. A coupler according to claim 18 in which adjustment means is provided for varying one of said air gaps.

21. A coupler according to claim 18 in which said rotary axis and said axis of the permanent magnet assembly are coaxial.

22. A coupler according to claim 18 in which said rotary axis and said axis of the permanent magnet assembly are spaced apart, and the latter said axis is spaced from said electroconductive means.

23. A coupler according to claim 22 in which said permanent magnet assembly is free to move axially relative to said electroconductive units.

24. A coupler according to claim 18 in which said permanent magnet assembly includes a rotary disc in which permanent magnets are mounted each with its poles directed oppositely toward respective of said electroconductive units, adjacent of said magnets having their poles reversed relative to one another.

25. A coupler according to claim 18 in which each of said electroconductive units comprises a copper plate.

26. A coupler according to claim 18 in which said electroconductive units are mounted on respective coaxial shafts on said rotary axis, one of said shafts having a projecting portion projecting beyond its respective electroconductive unit toward the other shaft, and said permanent magnet assembly being mounted on said projecting portion and being free to rotate relative thereto.

27. A coupler according to claim 26 in which said permanent magnet assembly is also free to move endwise on said projecting portion.

28. A coupler according to claim 27 in which said projecting portion is on the shaft on which said second electroconductive unit is mounted.