Self-release self-adhesive drywall tape

• US 5,486,394 A
• Filed: 08/26/1994
• Issued: 01/23/1996
• Est. Priority Date: 08/26/1994
• Status: Expired due to Term

• Current Assignee: E-Z Taping System Incorporated
• Original Assignee: E-Z Taping System Incorporated
• Inventors: Stough, Ronald A.
• Primary Examiner(s): Thomas, Alexander S.
• Application Number:
  US08/297,320
• Time in Patent Office: 515 Days
• Field of Search: 428/110, 428/352, 428/354, 428/906, 428/61, 52/417
• US Class Current: 428/61
• CPC Class Codes: B32B 2262/101 Glass fibres
• CPC Class Codes: B32B 2323/046 LDPE, i.e. low density polyethylene
• CPC Class Codes: B32B 2607/00 Walls, panels
• CPC Class Codes: B32B 27/10 of paper or cardboard
• CPC Class Codes: B32B 27/32 comprising polyolefins comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30
• CPC Class Codes: B32B 29/02 next to a fibrous or filamentary layer
• CPC Class Codes: B32B 7/12 using interposed adhesives or interposed materials with bonding properties
• CPC Class Codes: C09J 2301/18 characterized by perforations in the adhesive tape
• CPC Class Codes: C09J 2400/263 in the substrate
• CPC Class Codes: C09J 2400/283 in the substrate
• CPC Class Codes: C09J 7/21 Paper; Textile fabrics
• CPC Class Codes: C09J 7/29 Laminated material metallised plastics C09J7/22
• CPC Class Codes: E04F 13/042 Joint tapes
• CPC Class Codes: Y10S 428/906 Roll or coil
• CPC Class Codes: Y10T 428/197 with noncoplanar reinforcement
• CPC Class Codes: Y10T 428/24099 On each side of strands or strand-portions
• CPC Class Codes: Y10T 428/2839 with release or antistick coating
• CPC Class Codes: Y10T 428/2848 Three or more layers

Abstract

To assist in rapid taping of seams between adjacent drywall units, a tape is provided in rolls. The tape has a first layer of flexible paper material with an inwardly facing pressure-sensitive adhesive coating thereon. A second layer of reinforcing woven fiber material overlies the first layer. A third layer of flexible material overlies the woven fiber material to encapsulate the fiber material between the first layer and the second layer. The third layer has an outwardly facing release coating such that the first layer adhesive will releasably engage the third layer for manual separation of the tape when rolled upon itself. A crease is formed along the center of the tape to facilitate positioning of the tape in a wall corner. The self release properties of the tape allow it to be easily dispensed and applied without the need to remove a backing. The adhesive is formulated to maintain adhesion even when wetted by an overlying layer of drywall mud. Furthermore, the release coating on the third layer accepts and allows the adherence of drywall mud.

Claims

1. A wallboard assembly comprising:

a) a first sheet of drywall;

b) a second sheet of drywall positioned adjacent to the first sheet to define a seam therebetween; and

c) a strip of drywall tape affixed to the first sheet and the second sheet to bridge the seam, wherein the drywall tape has a first layer of flexible paper material, having an inwardly facing pressure-sensitive adhesive coating thereon, the adhesive serving to attach the tape to overlie the seam between said sheets of drywall;

a second layer of reinforcing fiber strands, wherein the second layer overlies the first layer; and

a third layer of flexible material which overlies the fiber strands to encapsulate the fiber strands between the first layer and the third layer, wherein the third layer has an outwardly facing release coating such that the first layer adhesive will releasably engage the third layer for manual separation of the tape when rolled upon itself.

2. The assembly of claim 1 wherein the second layer comprises a plurality of strands running in a first direction between the first layer and the third layer and a plurality of strands running in a second direction different than the first direction.

3. The assembly of claim 1 wherein the release coating comprises low density polyethylene.

4. A wallboard assembly comprising:

a) a first sheet of drywall;

b) a second sheet of drywall positioned adjacent to the first sheet to define a seam therebetween; and

c) a strip of drywall tape affixed to the first sheet and the second sheet to bridge the seam, wherein the drywall tape has a first layer of flexible paper material;

an inwardly facing pressure-sensitive adhesive coating affixed to the first layer, the adhesive serving to attach the tape to overlie the seam between said first and second sheets of drywall;

a second layer of reinforcing fiber material which overlies the first layer;

a third layer of flexible paper material which overlies the reinforcing fiber material to encapsulate the fiber material between the first layer and the third layer; and

a fourth layer of low density polyethylene which overlies and is affixed to the third layer, such that the tape may be formed into a roll with the adhesive coating of the first layer releasably connected to the fourth layer of an underlying portion of tape to allow manual separation of the tape when rolled upon itself.

5. The assembly of claim 4 wherein the second layer comprises a plurality of strands running in a first direction between the first layer and the third layer and a plurality of strands running in a second direction different than the first direction.

6. A wallboard assembly comprising:

a) a first sheet of drywall;

b) a second sheet of drywall positioned adjacent to the first sheet to define a seam therebetween; and

c) a strip of drywall tape affixed to the first sheet and the second sheet to bridge the seam, wherein the drywall tape has a pressure-sensitive adhesive which joins a first paper layer to the drywall sheets and an adhesive joins a second layer of paper to the first layer of paper with a reinforcing web of fiber strands therebetween.

7. A wallboard assembly comprising:

a) a first sheet of drywall;

b) a second sheet of drywall positioned adjacent to the first sheet to define a seam therebetween; and

c) a strip of drywall tape affixed to the first sheet and the second sheet to bridge the seam, wherein the drywall tape has a first layer of flexible paper material, having an inwardly facing pressure-sensitive adhesive coating thereon, the adhesive serving to attach the tape to overlie the seam between said first and second sheets of drywall;

a reinforcing layer which overlies the first layer; and

a third layer of flexible material which overlies the reinforcing layer to encapsulate the reinforcing layer between the first layer and the third layer, wherein the third layer has an outwardly facing release coating such that the first layer adhesive will releasably engage the third layer for manual separation of the tape when rolled upon itself.